Atomizing Core Layout for Higher Smoke Density and Lower Loss
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Solution Overview
Problem
Traditional electronic atomizing devices suffer from poor smoke density due to insufficient smoke generation, leading to an unfavorable user experience.
Innovation Solution
The atomizing core is designed with an atomizing surface facing away from the battery and towards the mouthpiece, featuring a heater on this surface, and an air suction channel isolated from the liquid reservoir, minimizing smoke loss and optimizing airflow stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the atomizing surface is arranged facing the battery, then the structure is compact, but smoke loss increases and smoke density decreases
Solution Approach 1:
The patent inverts the conventional arrangement by positioning the atomizing surface to face away from the battery and towards the mouthpiece, rather than facing the battery as in traditional designs. This inversion allows smoke to be generated closer to the mouthpiece and reduces smoke loss in the air suction channel, directly addressing the contradiction between smoke density and smoke loss.
2Productivity
If the air suction channel is made large, then smoke flow is improved, but device volume increases
Solution Approach 1:
The patent optimizes the air suction channel by creating a direct pathway from the atomizing surface to the mouthpiece, utilizing the available space in three-dimensional configuration. This dimensional optimization allows sufficient smoke flow without proportionally increasing the overall device volume, resolving the contradiction between productivity and volume.
3Quantity of substance
If liquid supply is insufficient, then device structure is simple, but dry burning occurs and smoke production decreases
Solution Approach 1:
The patent employs a porous ceramic base that automatically absorbs and supplies liquid to the atomizing surface through capillary action. This porous material solution ensures sufficient liquid supply to maintain high smoke production without requiring complex liquid guiding systems, pumps, or valves, thus resolving the contradiction between smoke production and device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration ensures a sufficient amount of smoke per unit time is inhaled, reduces power consumption, and enhances airflow stability, improving the user experience and battery life.
Implementation Method 1
the atomizer converts the electrical energy into thermal energy
Implementation Method 2
the base is made of porous ceramic
Data Source
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AI summary
An atomizing core 200 is configured to be electrically connected to a battery 320 of an electronic atomizing device, the electronic atomizing device defines an air suction channel 120, the electronic atomizing device includes a mouthpiece 121 at an end of the air suction channel. The atomizing core includes a base 210 and a heater 220. The base is configured to store liquid and has an atomizing surface 211a located in the air suction channel, wherein the atomizing surface is arranged to face away from the battery and towards the mouthpiece. The heater is arranged on the atomizing surface and configured to atomize the liquid. A first sealing element 410 is provided to seal the liquid reservoir 110 and prevent liquid from corroding the battery 320, and a second sealing element 420 prevents liquid leaking into the air suction channel 120. Actuation sensor 330 is provided adjacent to the air inlet 314.