Atomizing Assembly With Heat Conductor for Smoke Uniformity
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Solution Overview
Problem
Existing electronic atomizing devices suffer from uneven smoke concentration and particle size due to inconsistent heat distribution across the atomizing surface, affecting user experience.
Innovation Solution
An atomizing assembly with a heating element and a heat conductor that divides the atomizing surface into heating and blank regions, where the heat conductor uniformly distributes heat across the blank region to achieve thermal balance, using a porous structure with high thermal conductivity and porosity to enhance heat transfer and liquid transfer efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If a heating element is directly attached to the atomizing surface, then heating efficiency is improved, but heat distribution becomes uneven causing inconsistent smoke concentration
Solution Approach 1:
A heat conductor layer is introduced as an intermediary between the heating element and the atomizing surface. This heat conductor has high thermal conductivity to distribute heat uniformly across the atomizing surface, preventing localized overheating while maintaining overall heating efficiency. The heat conductor acts as a thermal mediator that transforms concentrated heat from the heating element into distributed heat across the entire atomizing surface.
Solution Approach 2:
The heating element is designed with non-uniform heating characteristics where different regions provide different amounts of heat. The heat conductor distributes this heat to create uniform temperature distribution across the atomizing surface. This local quality variation in the heating element, combined with the heat conductor, resolves the contradiction between efficient heating and uniform heat distribution.
2Area of stationary object
If the heating element covers a large area of the atomizing surface, then heating coverage is improved, but smoke concentration uniformity deteriorates
Solution Approach 1:
The heat conductor serves as a thermal mediator that receives heat from the heating element and distributes it uniformly across the entire atomizing surface. Even though the heating element covers a large area, the heat conductor ensures that heat is evenly distributed, preventing localized overheating and maintaining uniform smoke concentration across the whole surface.
3Power
If heat is concentrated in one region, then heating efficiency is improved, but thermal balance across the atomizing surface deteriorates
Solution Approach 1:
The heat conductor acts as a thermal mediator that takes concentrated heat from the heating element and distributes it uniformly across the atomizing surface. This intermediary function maintains thermal balance by preventing heat concentration in any single region, while still preserving the overall heating efficiency provided by the concentrated heat source.
Solution Approach 2:
The heat conductor material is selected with specific thermal conductivity parameters to optimize heat distribution. By controlling the thermal conductivity and physical dimensions of the heat conductor, the system achieves uniform temperature distribution across the atomizing surface while maintaining efficient heating from the heating element.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Ensures consistent smoke concentration and particle size across the atomizing surface, improving user inhale taste by maintaining uniform heat distribution and preventing dry burning.
Implementation Method 1
a heating element configured to be connected to a power source to heat the atomizing surface
Implementation Method 2
a heat conductor at least partially disposed in the blank region of the atomizing surface and connected to the heating element
Data Source
AI summary
An atomizing assembly, comprising a base comprising an atomizing surface for atomizing liquid to form smoke; a heating body for connecting to a power supply to heat the surface, and directly or indirectly disposed on the surface, wherein the projection area of the heating body is less than the area of the surface, so that the atomizing surface is divided into a heating area occupied by the projection of the heating body, and a blank area surrounding the heating area; and a heat conductor at least partially disposed in the blank area of the atomizing surface and connected to the heating body. The heat conductor can transfer a large variety of energies from the heating area into the blank area, so that the temperature of the blank area rises to the same level as the temperature of the heating area, ensuring that the temperatures of all parts on the entire.