Atomizing Nozzle Spiral Vortex Low-Pressure Siphon
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing atomizing devices require high-pressure air to achieve high atomizing capacity, leading to increased noise, reduced service life of air pumps, higher costs, and non-uniform particle distribution.
Innovation Solution
An atomizing nozzle with a spray head featuring a through hole and oblique grooves to create a spiral vortex air flow, generating a siphon suction force for efficient liquid delivery at low pressures (20-30 KPa), combined with an atomizing device that includes an air pump, fan, and time controller for controlled atomization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If high-pressure air is used to achieve high atomizing capacity, then atomizing efficiency is improved, but noise increases and air pump service life is reduced
Solution Approach 1:
The invention changes the working pressure parameter from high pressure to low pressure (20-30 KPa) while maintaining atomizing efficiency through the spiral vortex structure. This parameter change resolves the contradiction by achieving high atomizing capacity without the harmful effects of high pressure such as noise and reduced equipment lifespan.
Solution Approach 2:
The invention uses spiral vortex flow and curved oblique grooves to create rotational motion of air flow. This curvature-based approach generates centrifugal force and suction force that effectively atomize liquid without requiring high pressure, thereby maintaining productivity while reducing noise and extending air pump service life.
2Productivity
If high-pressure air is used to achieve high atomizing capacity, then atomizing efficiency is improved, but atomizing cost increases
Solution Approach 1:
The invention reduces the pressure parameter from high to low (20-30 KPa) while maintaining atomizing capacity through the spiral vortex mechanism. This parameter optimization reduces energy consumption and operating costs without sacrificing productivity.
Solution Approach 2:
The invention uses pneumatic principles of spiral vortex flow and pressure differential to create suction force that draws liquid through the nozzle. This pneumatic mechanism achieves efficient atomization at low pressure, reducing energy loss and atomizing costs compared to high-pressure systems.
3Device complexity
If negative pressure is used to atomize liquid, then device complexity is reduced, but particle uniformity deteriorates
Solution Approach 1:
The invention introduces spiral vortex flow with curved oblique grooves that rotate the air flow. This rotational motion creates uniform centrifugal force and suction force across the liquid stream, resulting in uniform particle distribution while maintaining relatively simple device structure.
Solution Approach 2:
The invention divides the air flow into multiple segments through the spiral vortex structure, with each segment contributing to the atomization process. This segmentation of flow creates multiple atomization zones that produce uniform particle size distribution while keeping the overall device structure simple.
4Productivity
If high-pressure air is used to achieve high atomizing capacity, then atomizing efficiency is improved, but air pump service life is reduced
Solution Approach 1:
The invention changes the pressure parameter from high to low (20-30 KPa), significantly reducing the mechanical stress and wear on the air pump. This parameter change maintains atomizing capacity through the spiral vortex mechanism while extending the service life of the air pump by reducing operational strain.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables high atomizing efficiency with low noise and uniform particle distribution for various liquids, such as essential oils and bactericides, while reducing the need for high-pressure air and extending the life of air pump components.
Implementation Method 1
a through hole used for delivering liquid sucked by a siphon suction force is formed in the center of the spray head
Implementation Method 2
a plurality of oblique grooves used for forming a spiral vortex with air to generate an air flow possessing the siphon suction force are formed in the top of the spray head in the circumferential direction
Data Source
AI summary
An atomizing device including an atomizing nozzle is disclosed. The atomizing nozzle includes a spray head and an atomizing nozzle body. The spray head is arranged in the atomizing nozzle body. A through hole in the spray head and a liquid through hole in the atomizing nozzle body form a liquid channel used for delivering liquid. An airtight air channel used for delivering a spiral air flow formed by air is formed in the surface of the spray head and intersects with the liquid channel at an end, provided with the through hole, of the spray head. An air flow is sprayed out via the air channel outside of the sprayer head to form a spiral vortex, so that a siphon suction force is generated to suck liquid in the liquid channel.