Atomizing Apparatus Pump Liquid Ingress Prevention

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Solution Overview

Problem

Existing atomizing apparatuses risk malfunction when liquid enters the casing body, potentially damaging the pump due to liquid flow, especially when a pump for generating compressed air is internal.

Innovation Solution

The atomizing apparatus is designed with a housing configuration that includes tubular bodies and a pump placement where the discharge hole of the pump is positioned closer to the top end, preventing liquid from reaching the pump by storing it at the bottom surface of the first tubular body, thus preventing liquid from entering the pump.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the pump is disposed inside the casing body, then the structure is integrated and compact, but the liquid may enter the pump and cause malfunction

Engineering Contradiction:
Improvestructure integrationVSAvoidpump malfunction risk
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The housing is divided into multiple cavities (first cavity and second cavity) separated by partition walls. The pump is located in the first cavity while the liquid reservoir is in the second cavity, physically segmenting the liquid flow path from the pump to prevent liquid ingress while maintaining integrated structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A communication hole acts as an intermediary structure that allows compressed air to pass from the first cavity to the second cavity while the partition wall prevents liquid from reaching the pump. This intermediary design enables functional connection while blocking harmful liquid flow.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the nozzle hole is disposed at the upper end of the casing body, then the compressed air can be discharged upward for atomization, but the liquid may enter through the nozzle hole and reach the pump

Engineering Contradiction:
Improveatomization functionVSAvoidliquid ingress to pump
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The housing is segmented into multiple cavities with partition walls that create separate flow paths. The nozzle hole in the upper end discharges compressed air upward for atomization, while the partition wall prevents liquid from traveling down the nozzle hole to reach the pump located in the lower first cavity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition wall extends vertically from the lower end to the upper end of the housing, creating a three-dimensional barrier that blocks liquid flow paths while allowing compressed air to pass through communication holes. This vertical segmentation in the third dimension prevents liquid ingress while maintaining atomization function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the likelihood of liquid entering the pump, thereby minimizing the risk of malfunction and improving the reliability of the atomizing apparatus.

Implementation Method 1

a pump (41, 42) that generates compressed air

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

an atomizing portion that atomizes liquid by using the discharged compressed gas

Methodology Applied
Scientific EffectAtomization: Aerosol

Data Source

PatentUS20240285875A1Atomizing apparatus
Publication Date: 2024.08.29 MURATA MFG CO LTD
  • US20240285875A1 patent drawing
  • US20240285875A1 patent drawing
  • US20240285875A1 patent drawing

AI summary

An atomizing apparatus having a top surface and a bottom surface includes a first tubular body, a second tubular body, pumps, and an atomizing portion. The pumps are disposed in the first tubular body and have an intake hole and a discharge hole. The atomizing portion is configured to atomize a liquid supplied to the housing by a gas discharged through the discharge hole of one of the pumps. The first tubular body has a first cavity and a first communication hole that is in communication with the second tubular body. The second tubular body has a second cavity and a through-hole. The through-hole is in communication with the first communication hole. The atomizing portion is disposed at the through-hole. The first cavity is disposed at a position closer than the through-hole to the top surface.