Atomizing System With Two-Tank Segmentation And Condensate Reflow
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Solution Overview
Problem
Conventional atomizing devices face instability due to liquid condensation on conveyer pipe walls, which affects the atomization process and contaminates the atomized liquid application apparatus.
Innovation Solution
An atomizing system with a two-tank configuration where the liquid and gas mix to produce atomized liquid, with a delivery device guiding the atomized liquid to the application apparatus while redirecting condensed liquid back to the first treatment tank, and an overflow system to manage excess liquid, preventing reflow into the atomization process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If high-pressure gas is directly guided into the space where liquid is stored, then atomized liquid can be produced, but liquid condenses on the conveyer pipe wall and reflows into the atomizer device, affecting stability
Solution Approach 1:
The system divides the treatment process into two separate tanks: first treatment tank for liquid pre-treatment and second treatment tank for atomization. This segmentation prevents condensed liquid from the atomization process from directly reflowing into the atomizer device, thereby maintaining process stability while ensuring continuous atomized liquid production.
Solution Approach 2:
The conveyer pipe acts as an intermediary component with a specific structure that prevents condensed liquid from reflowing into the atomizer device. The pipe design includes features that allow atomized liquid to pass through while blocking condensed liquid from returning to the atomization chamber, thus resolving the stability issue.
2Object-affected harmful factors
If condensed liquid on pipe wall is allowed to flow, then it can be managed, but it may be guided by high-pressure gas into the atomized liquid application apparatus, affecting contents
Solution Approach 1:
The system extracts condensed liquid from the atomized liquid stream using the conveyer pipe design. The pipe structure separates condensed liquid (which flows back to the first treatment tank) from atomized liquid (which continues to the application apparatus), preventing contamination while managing condensed liquid effectively.
Solution Approach 2:
The system converts the harmful effect of condensed liquid into a beneficial process by directing it back to the first treatment tank for reuse. This transforms waste condensed liquid into a resource that can be re-atomized, preventing contamination while improving overall system efficiency.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration maintains the stability of the atomization process by preventing condensed liquid from entering the application apparatus and allows for efficient management of excess atomized liquid, ensuring consistent operation and preventing water level issues.
Implementation Method 1
gas supplied from the gas supply zone is flowed into the second treatment tank through the nozzle, so that the liquid contacts the gas in the second treatment tank to produce an atomized liquid
Implementation Method 2
the liquid condensed on the pipe wall of the conveyer pipe can reflow into the first treatment tank through the delivery device
Data Source
AI summary
An atomizing system is provided to connect a liquid supply zone and a gas supply zone. In the atomizing system, a first pipeline is connected between the liquid supply zone and a first treatment tank, a second pipeline is connected between the first treatment tank and a second treatment tank, a third pipeline is connected between the gas supply zone and the second treatment tank. The end of each of the nozzles is connected to the other end of the third pipeline. The liquid supplied from the liquid supply zone is flowed into the second treatment tank through the second pipeline, the gas supplied from the gas supply zone is flowed into the second treatment tank through the nozzles, so that the liquid contacts the gas in the second treatment tank to produce the atomized liquid.