ATR Prism Reference Measurement for Noise-Free Substrate Spectra

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Solution Overview

Problem

Existing substrate measurement techniques using the Attenuated Total Reflection (ATR) method face challenges in accurately detecting the state of samples due to noise from the prism or other sources, which affects the precision of the measurements.

Innovation Solution

A measurement method involving a first and second measurement step, where infrared light is irradiated and reflected light is measured both on a prism alone and on a prism arranged on a substrate, with a calculation step to determine an absorbance spectrum by subtracting the intensity spectra, effectively canceling out noise and allowing for precise detection of the sample state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the ATR method is used to measure the substrate surface, then the surface layer or surface state can be evaluated, but noise from the prism or other sources reduces measurement precision

Engineering Contradiction:
Improvemeasurement precisionVSAvoidnoise from prism
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the noise component from the measurement system by introducing a reference measurement (prism alone) that captures only the noise and instrumental artifacts. This reference spectrum is then subtracted from the sample measurement spectrum, effectively taking out the harmful noise factors and leaving only the genuine sample signal.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The reference measurement serves as an intermediary that mediates between the noisy instrumental signal and the true sample signal. By measuring the prism alone first and using this as a reference, the system creates an intermediate step that allows for noise cancellation when comparing against the sample measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Difficulty of detecting and measuring

If a prism is brought into contact with the substrate surface for measurement, then surface evaluation is enabled, but the prism noise interferes with the detection of sample state

Engineering Contradiction:
Improvesurface evaluation capabilityVSAvoiddetection precision
Core Design Contradiction:
Difficulty of detecting and measuringVSMeasurement precision

Solution Approach 1:

The measurement process is segmented into two distinct parts: a reference measurement (prism alone) and a sample measurement (prism with substrate). This segmentation allows the noise characteristics to be isolated in the reference measurement and subsequently removed from the sample measurement, improving detection precision while maintaining surface evaluation capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful noise component is extracted through the reference measurement approach. By measuring the prism separately and subtracting its spectrum from the sample measurement, the noise generated by the prism-contact configuration is removed, enabling precise detection of the sample state.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate detection of the sample state by isolating the signal from the substrate, improving measurement precision and reducing noise interference.

Implementation Method 1

the reflected light totally reflected by a surface of the prism in contact with the substrate and penetrating from the prism toward the substrate side

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

an absorbance spectrum is calculated from an intensity spectrum indicating the absorbance of infrared light for each wave number

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Data Source

PatentUS20250003874A1Measurement method and substrate processing apparatus
Publication Date: 2025.01.02 TOKYO ELECTRON LTD
  • US20250003874A1 patent drawing
  • US20250003874A1 patent drawing
  • US20250003874A1 patent drawing

AI summary

A measurement method includes: a first measurement step of irradiating a prism with infrared light and measuring reflected light totally reflected by the prism; a second measurement step of irradiating the prism with infrared light while the prism is arranged on a substrate and measuring reflected light totally reflected by a surface of the prism on the substrate; and a calculation step of calculating an absorbance spectrum from an intensity spectrum of infrared light for each wave number of the reflected light measured in the first measurement step and an intensity spectrum of infrared light for each wave number of the reflected light measured in the second measurement step.