Atropine Sulfate Rapidly-Disintegrating Sublingual Tablets

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Solution Overview

Problem

Current antidotes for organophosphate toxicity, such as atropine sulfate, are primarily administered via injection, which is inconvenient, costly, and often unavailable in low-income areas, especially during emergency situations.

Innovation Solution

Development of rapidly-disintegrating sublingual tablets (RDSTs) formulation for atropine sulfate, optimized with pH modification and penetration enhancers like sodium dodecyl sulfate (SDS), chitosan, bile salts, and palmitoyl-L carnitine chloride, to enhance sublingual permeability and absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If atropine sulfate is administered via injection, then the drug delivery is reliable and fast, but it is inconvenient, costly, and often unavailable in low-income areas

Engineering Contradiction:
Improveconvenience of administrationVSAvoidreliability of drug delivery
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the mechanical injection system (syringe, needle, auto-injector) with a chemical dissolution system. The atropine sulfate is formulated in rapidly-disintegrating sublingual tablets that dissolve in saliva, eliminating the need for mechanical injection devices and enabling administration in resource-limited settings while maintaining reliable drug delivery through the sublingual route

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces saliva as an intermediary medium to deliver the drug. Instead of direct parenteral injection, the atropine sulfate tablets dissolve in saliva, which then facilitates drug absorption through the sublingual mucosa. This intermediary approach maintains fast and reliable drug delivery while greatly improving convenience and accessibility

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If conventional tablets are used, then the formulation is simple and cost-effective, but they disintegrate slowly and do not provide rapid drug absorption

Engineering Contradiction:
Improvedisintegration speedVSAvoidformulation complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent changes the physical and chemical parameters of the tablet formulation to achieve rapid disintegration. Specifically, it uses superdisintegrants (cross-linked carboxymethyl cellulose sodium, sodium starch glycolate), alkalizing agents (sodium bicarbonate, calcium carbonate) to modify pH and enhance disintegration, and optimizes the binder content and particle size distribution. These parameter changes enable the tablet to disintegrate within seconds in sublingual administration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite formulation containing multiple functional ingredients: atropine sulfate (active ingredient), microcrystalline cellulose (filler), superdisintegrants (cross-linked carboxymethyl cellulose sodium, sodium starch glycolate), alkalizing agents (sodium bicarbonate, calcium carbonate), and binders (starch, polyvinylpyrrolidone). This composite material system works synergistically to achieve rapid disintegration and absorption while maintaining formulation simplicity for manufacturing

Inventive Principle:
Principle #40Composite materials

3Reliability

If pH modification and penetration enhancers are added to enhance sublingual permeability, then drug absorption is improved, but the formulation complexity increases

Engineering Contradiction:
Improvesublingual permeabilityVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent modifies the pH parameter of the formulation by incorporating alkalizing agents (sodium bicarbonate, calcium carbonate) to create a more favorable pH environment for atropine sulfate dissolution and absorption. It also incorporates penetration enhancers (sodium dodecyl sulfate, chitosan, bile salts, palmitoyl-L carnitine chloride) at optimized concentrations to enhance mucosal permeability. These parameter changes significantly improve sublingual absorption while the concentrations are kept within safe and effective ranges

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies penetration enhancers and pH modifiers locally at the sublingual administration site rather than systemically. The formulation is designed to release these agents specifically in the sublingual cavity, where they locally enhance permeability without requiring high overall concentrations. This localized approach improves absorption efficiency while minimizing formulation complexity and potential side effects

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The RDSTs provide a user-friendly, convenient, and cost-effective alternative for administering atropine sulfate, potentially improving treatment outcomes for acute organophosphate toxicity by facilitating rapid drug absorption and bypassing hepatic first-pass metabolism.

Implementation Method 1

optimized with pH modification and penetration enhancers like sodium dodecyl sulfate (SDS), chitosan, bile salts, and palmitoyl-L carnitine chloride, to enhance sublingual permeability and absorption

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

The RDSTs provide a user-friendly, convenient, and cost-effective alternative for administering atropine sulfate, potentially improving treatment outcomes for acute organophosphate toxicity by facilitating rapid drug absorption

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12337063B2Formulation for atropine sulfate rapidly-disintegrating sublingual tablets
Publication Date: 2025.06.24 UNIVERSITY OF SHARJAH
  • US12337063B2 patent drawing
  • US12337063B2 patent drawing
  • US12337063B2 patent drawing

AI summary

The invention provides atropine sulfate (AS) rapidly-disintegrating sublingual tablets (RDSTs) of improved formulation in a sublingual dosage form and methods for therapeutic use of the AS RDSTs for treatment of organophosphate (OP) exposure and acute toxicity. The AS RDSTs provide an alternative easy-to-use dosage form for the management of organophosphate toxicity. Additionally, the invention provides methods for improved formulation and quality evaluation of the atropine sulfate rapidly-disintegrating sublingual tablets.