ATV Canister Layout in Triangular Body Cover Space

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Solution Overview

Problem

The existing layout configurations for fuel tank canisters in all-terrain vehicles, particularly when enlarged, face challenges in securing space on the front side of the steering mechanism, limiting the degree of freedom in layout and affecting the adsorption efficiency due to space constraints and potential temperature increases from direct sunlight.

Innovation Solution

The design incorporates a body cover with a vertical wall, an upper wall, and an inclined connection wall forming a triangular accommodation space for the canister, which enhances layout flexibility and protection, while a metallic label helps in utilizing space and reducing temperature rises. Additionally, the canister is positioned to align with the vehicle's width direction, and a detachable box-shaped case facilitates maintenance and appearance quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the canister is disposed on the front side of the steering mechanism as in prior art, then the layout is simplified, but the degree of freedom in layout is limited and space is insufficient when the canister size is enlarged

Engineering Contradiction:
Improvelayout complexityVSAvoidlayout freedom
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The invention transitions from a conventional horizontal layout (front side of steering mechanism) to utilizing vertical and angular spaces. Specifically, the canister is disposed in a triangular accommodation space formed by the body cover's vertical wall, upper wall, and connection wall, effectively using the third dimension (vertical space) and angular regions to achieve flexible layout while accommodating larger canister sizes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the canister is disposed on the front side of the steering mechanism, then installation is simplified, but the canister is exposed to direct sunlight causing temperature rise that reduces adsorption efficiency

Engineering Contradiction:
Improveinstallation easeVSAvoidtemperature rise from sunlight
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention converts the harmful effect of direct sunlight exposure into a beneficial protective feature. The metallic label on the body cover is positioned to intercept direct sunlight, preventing it from reaching the canister. This transforms the potential harm (sunlight exposure causing temperature rise) into a benefit (sunlight interception protecting the canister), thereby maintaining adsorption efficiency while keeping the canister in an accessible position

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Quantity of substance

If the canister size is enlarged to enhance adsorption capacity, then the adsorption efficiency is improved, but securing space for the canister becomes more difficult in conventional layouts

Engineering Contradiction:
Improveadsorption capacityVSAvoidavailable space
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The invention creates sufficient space for enlarged canisters by utilizing the triangular accommodation space formed by the body cover's vertical wall, upper wall, and connection wall. This triangular space, positioned between the body cover corner and the specified wheel, provides adequate volume for larger canister sizes while maintaining proper integration with the vehicle structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively utilizes corner spaces, allows for larger canister sizes, maintains adsorption efficiency by reducing temperature, and enhances maintainability and appearance quality by providing easy access and positioning for the canister.

Implementation Method 1

a canister for adsorption of evaporated fuel generated in the fuel tank

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10800253B2All terrain vehicle
Publication Date: 2020.10.13 HONDA MOTOR CO LTD
  • US10800253B2 patent drawing
  • US10800253B2 patent drawing
  • US10800253B2 patent drawing

AI summary

An all terrain vehicle includes: an internal combustion engine; a fuel tank; a body frame on which to mount the engine and tank; at least three wheels suspended at the frame and including at least paired left and right wheels; and a canister adsorbing evaporated fuel in the tank. Part of a body cover includes: a vertical wall extending up-down while covering a specified wheel from one of front and rear sides; an upper wall covering the specified wheel from above, extending forward and rearward, and spaced toward an other of the front and rear sides from the vertical wall; and a connection wall inclined while interconnecting an end portion on the vertical wall side of the upper wall and an upper end of the vertical wall. An accommodation space triangular in side view is formed between the connection wall and specified wheel. The canister is disposed in the space.