ATV Container Cover Plate Layout for Easier Underbody Maintenance

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Solution Overview

Problem

Existing all-terrain vehicle containers are integral structures, making it difficult to inspect and repair components such as power assemblies and air filters under the container without complex disassembly.

Innovation Solution

The design includes a container body with detachable cover plates, allowing for easy access and inspection of components by opening the first and second cover plates, which are snap-connected to the bottom and front side plates, facilitating the loading and unloading of goods while preventing them from falling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the container is designed as an integral structure, then the structural integrity is improved, but the ease of repair and inspection deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidease of repair
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The container is divided into multiple detachable sections: a first cover plate covering the rear portion and a second cover plate covering the front portion. These cover plates can be separately removed to access components underneath, allowing repair and inspection without dismantling the entire container structure. This segmentation enables targeted access to specific components while preserving the overall structural integrity when assembled.

Inventive Principle:
Principle #1Segmentation

2Strength

If the container is designed as an integral structure, then the structural integrity is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidease of operation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The container incorporates detachable cover plates that can be independently removed to access components such as the air filter and power assembly. This segmentation allows operators to perform maintenance tasks like air filter replacement without dismantling the entire container, significantly improving operational convenience while maintaining structural integrity when the cover plates are in place.

Inventive Principle:
Principle #1Segmentation

3Ease of repair

If cover plates are made detachable, then the ease of repair is improved, but the device complexity increases

Engineering Contradiction:
Improveease of repairVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The container is segmented into modular sections with detachable cover plates that can be independently removed. This segmentation simplifies the repair process by allowing access to specific components without affecting other parts. The modular design actually reduces overall system complexity compared to an integral structure, as each cover plate can be maintained or replaced independently.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If cover plates are made detachable, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The container features detachable cover plates that enable easy access to components for operation and maintenance. While this adds some structural elements, the segmentation approach actually simplifies operational procedures by allowing targeted access to specific components like the air filter and power assembly without requiring complete disassembly, thereby improving ease of operation with minimal increase in overall device complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11932310B2Container of all-terrain vehicle and all-terrain vehicle thereof
Publication Date: 2024.03.19 SEGWAY TECH CO LTD
  • US11932310B2 patent drawing
  • US11932310B2 patent drawing
  • US11932310B2 patent drawing

AI summary

A container of an all-terrain vehicle includes: a container body including a bottom plate and a front side plate, the front side plate being connected to a front-side edge of the bottom plate, the bottom plate being defined with a first through hole, and the front side plate being defined with a second through hole in communication with the first through hole; a first cover plate detachably arranged at the first through hole; a second cover plate detachably arranged at the second through hole and detachable relative to the first cover plate.