All-Terrain Vehicle Suspension Stabilizer Bar Mounting

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Solution Overview

Problem

All-terrain vehicles with double-wishbone type independent suspensions face challenges in achieving lateral stability due to insufficient mounting space for lateral stabilizer bars, which affects running stability and complicates maintenance.

Innovation Solution

The vehicle design incorporates a lateral stabilizer bar mounted above the rocker arm assemblies and a front vertical beam, allowing for improved lateral stability without obstructing the steering gear, utilizing ball-pin connecting rods and a mounting device for secure and space-efficient installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If double-wishbone type independent suspension is adopted to meet long working stroke requirement, then wheel working stroke is improved, but lateral stability deteriorates due to low roll stiffness

Engineering Contradiction:
Improvewheel working strokeVSAvoidlateral stability
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The suspension system is segmented into double-wishbone independent suspension for wheel stroke and lateral stabilizer bar for roll stiffness, allowing each component to specialize in its function without compromising the other

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lateral stabilizer bar is integrated with the double-wishbone suspension system by connecting it to the upper rocker arms, merging the functions of achieving long wheel stroke and providing lateral stability into a unified suspension system

Inventive Principle:
Principle #5Merging (Combining)

2Stability of the object's composition

If lateral stabilizer bar is added to improve lateral stability, then lateral stability is improved, but mounting space requirement increases which cannot be accommodated in front suspension area

Engineering Contradiction:
Improvelateral stabilityVSAvoidmounting space
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The lateral stabilizer bar is positioned in the vertical dimension above the upper rocker arms rather than occupying horizontal space, utilizing the vertical space above the suspension components to accommodate the stabilizer bar without increasing the horizontal footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The lateral stabilizer bar is nested within the existing suspension structure by positioning it above and utilizing the space created by the upper rocker arms, effectively nesting the stabilizer bar function within the existing suspension geometry

Inventive Principle:
Principle #7Nested doll (Nesting)

3Stability of the object's composition

If lateral stabilizer bar assembly is installed to improve lateral stability, then lateral stability is improved, but disassembly and maintenance convenience deteriorates

Engineering Contradiction:
Improvelateral stabilityVSAvoiddisassembly and maintenance convenience
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The lateral stabilizer bar is designed as a separate, independently replaceable component connected via ball-pin connecting rods, allowing it to be segmented from the main suspension assembly for easier disassembly and maintenance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lateral stabilizer bar can be extracted or removed from the suspension system independently without requiring disassembly of the entire double-wishbone suspension assembly, simplifying maintenance operations

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11648813B2All-terrain vehicle
Publication Date: 2023.05.16 SEGWAY TECH CO LTD
  • US11648813B2 patent drawing
  • US11648813B2 patent drawing

AI summary

The present disclosure discloses an all-terrain vehicle which includes: a frame, a left-front suspension assembly connected with a left side of the frame and including a left-upper rocker arm and a left-lower rocker arm, the left-upper rocker arm is located above the left-lower rocker arm; a right-front suspension assembly connected with a right side of the frame and including a right-upper rocker arm and a right-lower rocker arm, the right-upper rocker arm is located above the right-lower rocker arm; a lateral stabilizer bar mounted on the frame and arranged above the left-upper rocker arm and the right-upper rocker arm, and a steering gear mounted on the frame and located below the lateral stabilizer bar.