ATV Rear Storage Box Layout for Easier Air Filter Service

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Solution Overview

Problem

The storage capacity of existing all-terrain vehicles is limited due to the storage box occupying space within the cockpit, and the power system and air filter are prone to damage from dust ingress, complicating maintenance.

Innovation Solution

The all-terrain vehicle design includes a detachable storage box positioned behind the seats, with the power system and air filter located below, allowing easy access for repair and maintenance, and a compact layout that maximizes storage space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the storage box is positioned within the cockpit, then storage capacity is improved, but maintenance accessibility of the power system and air filter deteriorates

Engineering Contradiction:
Improvestorage capacityVSAvoidmaintenance accessibility
Core Design Contradiction:
Quantity of substanceVSEase of repair

Solution Approach 1:

The storage box is repositioned from the cockpit (horizontal dimension) to the rear of the vehicle (longitudinal dimension), utilizing previously underutilized space. This spatial reconfiguration allows the storage box to be positioned behind the seats without interfering with the cockpit workspace, while simultaneously providing rear access to the power system and air filter for maintenance purposes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of repair

If the storage box occupies cockpit space, then storage capacity is limited, but maintenance accessibility is improved

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidstorage capacity
Core Design Contradiction:
Ease of repairVSQuantity of substance

Solution Approach 1:

The storage box is relocated to the rear of the vehicle along the longitudinal axis, utilizing space that would otherwise be unused. This dimensional shift allows the storage box to coexist with the power system and air filter arrangement, providing both adequate storage capacity and maintenance accessibility from the rear of the vehicle.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the power system and air filter are positioned without rear access, then compact layout is achieved, but maintenance complexity increases

Engineering Contradiction:
Improvelayout compactnessVSAvoidmaintenance complexity
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The storage box is extracted from the cockpit area and repositioned to the rear of the vehicle. This extraction creates an accessible rear workspace that allows maintenance personnel to reach the power system and air filter directly from the rear, eliminating the need for excessive disassembly while maintaining a compact overall vehicle layout.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances storage capacity by optimizing space utilization and simplifies maintenance by enabling easy removal and repair of components without excessive disassembly.

Implementation Method 1

an air filter coupled to the power system and configured to deliver air to the power system

Methodology Applied
Scientific EffectAir filtration: Filter (physical)

Data Source

PatentUS12479367B2All-terrain vehicle
Publication Date: 2025.11.25 SEGWAY TECH CO LTD
  • US12479367B2 patent drawing
  • US12479367B2 patent drawing

AI summary

An all-terrain vehicle includes a frame; two seats arranged on the frame; a container arranged on the frame and located at a rear side of the seat, a top of the container being open; a power system arranged on the frame; an air filter coupled to the power system, arranged on the frame and located below the container; and a storage box arranged on the frame and located behind the two seats, the storage box being detachably coupled to the frame, the air filter and/or the power system being repairable after the storage box being removed.