Removable Lid Hinge for ATV Trunk Storage

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Solution Overview

Problem

Existing all-terrain vehicle trunks face challenges with bulky or oversized load transportation due to impractical lids and inadequate storage space adaptation for both large and small items.

Innovation Solution

A trunk design featuring a hollow base with removable lids connected via a dismantlable hinge that can be opened without tools, allowing for easy access and secure closure, along with a blocking device to prevent dismantling when closed, and optional features like space dividers for customizable storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a lid is provided to protect and securely transport loads, then security and protection are improved, but ease of operation deteriorates when transporting bulky or oversized loads

Engineering Contradiction:
ImprovesecurityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The lid is divided into a fixed portion and a removable portion that can be separated from each other. The removable portion can be detached to facilitate loading of bulky items, while the fixed portion remains to provide security and protection for the storage space.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the storage space is designed for secure transport, then reliability is improved, but adaptability deteriorates for alternatively transporting bulky and small items

Engineering Contradiction:
Improvesecure transportVSAvoidadaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The lid's segmentation into fixed and removable portions allows the storage space to adapt to different load types. The removable portion can be taken off to accommodate bulky items, while being reattached to secure smaller items, providing both adaptability and secure transport.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lid configuration is made dynamic by allowing the removable portion to be attached or detached as needed. This transforms the static storage space into a flexible system that can adapt its configuration based on the size and type of items being transported.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a hinge connects the lid to the base for secure transport, then reliability is improved, but ease of operation worsens due to requiring tools for assembly and disassembly

Engineering Contradiction:
Improvesecure transportVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The hinge pin is extracted as a separate, removable component that can be easily removed by hand. This allows the removable lid portion to be detached from the fixed portion without requiring tools, while the hinge mechanism itself remains intact to provide secure connection when assembled.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The hinge is designed to be manually assembled and disassembled without tools. The hinge pin can be easily inserted and removed by hand, allowing the user to service the lid assembly themselves without external assistance or specialized tools.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If the hinge is made dismantlable for easy removal, then ease of operation is improved, but reliability worsens by allowing unauthorized removal when closed

Engineering Contradiction:
Improveease of removalVSAvoidsecurity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A blocking device is incorporated into the hinge mechanism that prevents the hinge pin from being removed when the lid is in the closed position. The blocking device automatically engages to lock the hinge, providing security against unauthorized removal, while still allowing easy manual disassembly when the lid is opened and the blocking device is disengaged.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS10875462B2Trunk for an all-terrain vehicle
Publication Date: 2020.12.29 KIMPEX
  • US10875462B2 patent drawing
  • US10875462B2 patent drawing
  • US10875462B2 patent drawing

AI summary

The present disclosure concerns a trunk for an all-terrain vehicle comprising a hollow base defining a storage space, one removable lid partially connectable to the hollow base and movable between a closed position in which the storage space is covered, and an opened position for providing access to the storage space, the removable lid being removably connected to the hollow base via a dismantlable hinge comprising a hinge pin selectively connecting a portion of the removable lid with a portion of the hollow base, the dismantlable hinge being dismantlable when said the removable lid is in its opened position, the trunk further comprising a blocking device preventing dismantling of the dismantlable hinge when the removable lid is in its closed position.The disclosure also concerns a method for removing a removable lid covering a storage space defined by a hollow base of a trunk.