Integrated Audio Door Assembly for Concealed Multi-Room Sound

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Solution Overview

Problem

Traditional solutions for achieving sound/speech privacy, intercom systems, auditory sleep therapy, and whole-home audio often require multiple, expensive, and complex installations, which may not fully satisfy all desires and can be inefficient due to limitations in insulation and visibility of electronics.

Innovation Solution

An audio door system that integrates an audio system, amplifier, and exciter within a door, allowing wireless audio streaming to transform electrical signals into mechanical energy, which is then converted into acoustic sound waves, providing multi-functional audio capabilities without visible wires or electronics, including speech privacy, intercom, sleep therapy, and background music across multiple zones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional insulation and separate audio systems are installed, then sound privacy and audio functionality are achieved, but device complexity and installation cost increase

Engineering Contradiction:
Improvesound privacyVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the exciter, amplifier, and audio system into a single integrated door assembly. The exciter is mounted directly to the door surface, with the amplifier and audio system housed within the door structure, eliminating the need for separate wall-mounted speakers and reducing installation complexity while maintaining sound privacy functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The door assembly serves multiple functions: it provides sound privacy through its construction, acts as an audio output device through the exciter and amplifier, and functions as a structural element. This multi-functionality eliminates the need for separate audio equipment in each room, reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional loudspeakers are installed in walls and ceilings, then audio functionality is achieved, but aesthetic appeal and ease of installation deteriorate due to visible electronics and wiring

Engineering Contradiction:
Improveaudio functionalityVSAvoidaesthetic appeal
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent extracts the audio output function from traditional wall/ceiling mounted loudspeakers and relocates it to the door assembly. The exciter is mounted on the door surface, allowing audio functionality to be achieved without visible electronics in walls and ceilings, thereby improving aesthetic appeal while maintaining versatility

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The door itself serves as an intermediary surface that converts electrical audio signals into acoustic sound waves through the exciter. This eliminates the need for traditional loudspeaker enclosures and visible wiring, providing a clean aesthetic while maintaining full audio functionality across multiple rooms

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple separate systems are installed for different audio needs, then specific audio functions are achieved, but loss of time and installation efficiency worsen

Engineering Contradiction:
Improveaudio function coverageVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The door assembly is designed to provide multiple audio functions simultaneously - speech privacy, intercom, sleep therapy, and background music - all through a single installation. The amplifier and exciter can play different audio streams to different sides of the door or to multiple doors, eliminating the need for separate installations for each audio function and significantly reducing installation time

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The audio door system effectively addresses multiple audio needs with a single installation, offering seamless audio streaming through various materials like sheetrock, insulation, and wood, providing comprehensive audio solutions while maintaining aesthetic appeal by concealing components.

Implementation Method 1

The exciter can transform an audio electrical signal into mechanical energy

Methodology Applied
Scientific EffectElectromagnetic transduction: Electromagnetic Induction

Implementation Method 2

cause a surface of the door to transform the mechanical energy into one or more acoustic sound waves

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Data Source

PatentUS11632613B2Audio door system
Publication Date: 2023.04.18 CLAY LAB LLC
  • US11632613B2 patent drawing
  • US11632613B2 patent drawing
  • US11632613B2 patent drawing

AI summary

According to one example, an audio door system includes a door, an audio system, an amplifier, and an exciter. The audio system is coupled to the door. The amplifier is coupled to the door, and is electrically coupled to the audio system. The exciter is coupled to the door, and is electrically coupled to the amplifier. The exciter can transform an audio electrical signal into mechanical energy, and can further cause a surface of the door to transform the mechanical energy into one or more acoustic sound waves.