Audio Limiter Control for Fast Current Limiting in Car Amplifiers

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Solution Overview

Problem

Audio apparatuses in vehicles face challenges in controlling current consumption, leading to potential fuse blowouts and sound quality deterioration due to increased output power and channel numbers, with existing solutions either causing sound stoppages or risking fires by increasing fuse ratings.

Innovation Solution

An audio apparatus with a prediction unit to estimate current consumption, a determination unit to select between a sound-quality-oriented mode and a current-limiting mode, and a limiting unit to adjust the audio signal's attenuation speed and threshold value based on predicted current consumption, ensuring rapid current control without compromising sound quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the output power of the power amplifier is increased to provide higher sound quality, then the sound quality is improved, but the current consumption increases causing fuse blowouts

Engineering Contradiction:
Improvesound qualityVSAvoidcurrent consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic control of the limiter threshold value based on real-time current consumption monitoring. The threshold is adjusted from a fixed value to a variable value that changes according to the actual current state, allowing the system to maintain high output power when current is available while preventing fuse blowouts when current consumption is high

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces a feedback mechanism where the current detection unit continuously monitors current consumption and feeds this information back to the control unit. The control unit then adjusts the limiter threshold accordingly, creating a closed-loop control system that dynamically balances sound quality and current protection

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If the threshold value of the limiter is decreased to limit current consumption, then current consumption is reduced, but sound quality deteriorates

Engineering Contradiction:
Improvecurrent consumptionVSAvoidsound quality
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The limiter threshold value is transformed from a static fixed value to a dynamic variable value that adapts based on current consumption levels. This allows the system to maintain high threshold values (good sound quality) when current is abundant, and automatically lower thresholds only when necessary to prevent fuse blowouts

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of the limiter threshold from a constant to a variable parameter. The control unit modifies the threshold value based on the relationship between the target current value and actual current consumption, optimizing both sound quality and current protection

Inventive Principle:
Principle #35Parameter changes

3Speed

If the attenuation speed of the limiter is increased to rapidly reduce current consumption, then current control speed is improved, but sound quality is reduced due to distortion

Engineering Contradiction:
Improvecurrent control speedVSAvoidsound quality
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The attenuation speed is made dynamic rather than fixed. The control unit adjusts the attenuation speed based on the current situation - using faster attenuation when current consumption is critically high to prevent fuse blowouts, and slower attenuation during normal operation to maintain sound quality

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the attenuation speed parameter from a constant value to a variable value. The control unit selects different attenuation speeds based on the difference between target current and actual current consumption, optimizing both response time and sound quality

Inventive Principle:
Principle #35Parameter changes

4Reliability

If the rated value of the fuse is increased to prevent fuse blowouts, then fuse protection is improved, but the risk of fire increases due to larger current flow in case of trouble

Engineering Contradiction:
Improvefuse protectionVSAvoidfire risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent takes preliminary action by proactively monitoring current consumption and preemptively adjusting the limiter threshold before fuse blowout occurs. This preventive approach allows the system to maintain safe current levels without needing to increase fuse ratings, thereby avoiding the fire risk associated with higher-rated fuses

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the potential harm of high current consumption into a beneficial control mechanism. By using current consumption as a feedback signal to dynamically adjust the limiter threshold, the system turns what would be a dangerous condition into an opportunity for optimized current management, preventing both fuse blowouts and fire risks

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS9930450B2Audio apparatus, and current control method
Publication Date: 2018.03.27 ALPINE ELECTRONICS INC
  • US9930450B2 patent drawing
  • US9930450B2 patent drawing
  • US9930450B2 patent drawing

AI summary

An audio apparatus includes a signal processor, a power amplifier, a speaker, and a controller. A current consumption prediction unit in the controller predicts current consumption on the basis of a monitoring result of an output level monitoring unit in the signal processor and/or a monitoring result of a power supply voltage monitoring unit in the controller. A limiter control unit in the controller controls a limiter in the signal processor in a normal mode or a current limiting mode on the basis of predicted current consumption. In the current limiting mode, the limiter is controlled so that an attenuation speed higher than that in the normal mode and a threshold value smaller than that in the normal mode are obtained.