Audio Sensor Spill Detection via Triangulation and Acoustic Matching

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Solution Overview

Problem

Existing methods fail to effectively detect and identify spills in real-time within facilities, particularly distinguishing between different types of spills and their locations, which can lead to safety hazards and inefficiencies in cleanup.

Innovation Solution

A system utilizing multiple audio sensors to detect sounds associated with spills, processing audio data to identify acoustical characteristics, and triangulating the location of the spill by comparing detected sounds against a database of known spill sounds, with optional adjustments in sensor orientation and sensitivity for improved detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple audio sensors are deployed to detect and locate spills, then spill detection capability and location accuracy are improved, but device complexity and cost increase

Engineering Contradiction:
Improvespill detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the detection space into multiple zones covered by different audio sensors. Each sensor monitors a specific area, and the system segments the audio analysis by assigning different processing tasks to different sensors or sensor groups. This segmentation enables accurate spill detection and localization while managing system complexity through distributed monitoring.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from single-sensor detection to multi-sensor spatial detection, adding dimensional capability for locating spills. By deploying sensors at different positions and using triangulation algorithms, the system determines spill locations in three-dimensional space, significantly improving detection accuracy and providing location information that single sensors cannot provide.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If audio data is processed to identify acoustical characteristics and compare against database, then spill identification accuracy is improved, but processing time and computational resources increase

Engineering Contradiction:
Improvespill identification accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system pre-processes and stores acoustical characteristics of various spill types in a database before actual spill detection occurs. During operation, the system compares detected audio signals against this pre-prepared database of known spill signatures, significantly reducing processing time while maintaining high identification accuracy. This preliminary preparation of reference data enables rapid real-time spill identification.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates acoustic copies or signatures of different spill types and stores them in a database. When a spill is detected, the system compares the actual audio signal against these pre-recorded copies to identify the spill type. This copying approach enables fast pattern recognition without requiring complex real-time analysis of every acoustic parameter.

Inventive Principle:
Principle #26Copying

3Reliability

If sensor sensitivity is increased to detect subtle spill sounds, then detection capability is improved, but false alarm rate increases

Engineering Contradiction:
Improvespill detection capabilityVSAvoidfalse alarm rate
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system implements feedback mechanisms where detected sounds are analyzed, and the results are used to adjust detection parameters and reduce false alarms. The system continuously monitors audio signals, compares them against known spill patterns, and uses this feedback to refine its detection algorithm. This feedback loop enables the system to distinguish between actual spills and false alarm sources, maintaining high detection capability while reducing erroneous detections.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes detection parameters such as sensitivity thresholds, frequency ranges, and time windows based on environmental conditions and detected patterns. By adjusting these parameters, the system optimizes its detection capability for different scenarios and reduces false alarms caused by background noise or non-spill sounds. This adaptive parameter adjustment maintains reliability while minimizing harmful false positives.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time identification of spill types and locations, enhancing safety by promptly alerting personnel to potential hazards and optimizing cleanup efforts.

Implementation Method 1

a number of audio sensors configured to detect a sound potentially associated with an object spilling on a surface

Methodology Applied
Scientific EffectSound detection: Sound

Implementation Method 2

a location analysis module executed by the processor that is configured to triangulate sensor data from the audio sensors to determine a location associated with the sound detected by the audio sensors

Methodology Applied
Scientific EffectTriangulation:

Data Source

PatentUS10531210B2Systems, devices, and methods for detecting spills using audio sensors
Publication Date: 2020.01.07 WALMART APOLLO LLC
  • US10531210B2 patent drawing
  • US10531210B2 patent drawing
  • US10531210B2 patent drawing

AI summary

A technique for detecting spills is described. A number of audio sensors detect a sound potentially associated with an object spilling on a surface and the audio data from the sensors is analyzed in order to generate an acoustical analysis of the sound. The analysis of the sound detected by the audio sensors is compared against a database of known sounds corresponding to a number of types of spill incidents. Based on a match detected between the analysis of the sound and a type of spill incident in the database of known sounds, the identity of the object spilled can be determined. The location of the spilled object can also be calculated by triangulating the sensor data from the audio sensors.