Augmented Lens Light Refocusing Elements Uniform Illumination

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Solution Overview

Problem

Existing lighting systems using LED arrays often suffer from non-uniform illumination due to the point source emissivity of LEDs, leading to poorer light distribution and intensity variations across the illuminated area, especially when used in linear configurations.

Innovation Solution

The development of luminaire lighting units with improved light dispersing lens systems featuring one or more light refocusing elements on the lens surfaces, such as convex, concave, or scattering elements, which modify the illumination wavefront to achieve a more uniform and controlled light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LED arrays are used as light sources, then power consumption is reduced and light output increases, but illumination uniformity deteriorates due to point source emissivity

Engineering Contradiction:
Improvepower consumptionVSAvoidillumination uniformity
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The lens is divided into multiple zones with different optical properties. Each zone has specific refocusing elements designed to redirect light from the LED point source to specific areas, creating a segmented approach to light distribution that achieves uniform illumination across the entire illuminated area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the lens are given different local optical characteristics. The lens incorporates varying curvatures, refocusing element densities, and optical properties in different zones to compensate for the non-uniform light emission from the LED, ensuring each area contributes to overall illumination uniformity.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional diffuser lenses are used with LED arrays, then light dispersion is achieved, but illumination uniformity remains poor due to point source characteristics

Engineering Contradiction:
Improvelight dispersion capabilityVSAvoidillumination uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The diffuser lens is segmented into multiple functional zones, each containing specifically designed refocusing elements. This segmentation allows the lens to perform both light dispersion and uniformity correction functions simultaneously, rather than relying on a simple conventional diffuser design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lens combines multiple optical elements and materials with different properties, including refocusing elements, diffusing layers, and potentially different refractive index materials, to create a composite optical system that achieves both dispersion and uniformity.

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If LED arrays are spaced closer to improve uniformity, then light distribution improves, but device complexity increases

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidarray configuration complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts the uniformity correction function from the LED array configuration itself and transfers it to the lens design. Instead of relying on complex array spacing and positioning, the uniformity is achieved through the optical design of the lens, simplifying the overall system configuration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The lens acts as an intermediary optical element that mediates between the LED point source and the illuminated area. It performs the function of redistributing light to achieve uniformity, eliminating the need for complex LED array configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of light refocusing elements in the lens systems enhances the uniformity of illumination across the illuminated area, reducing intensity variations and improving the overall lighting performance by redirecting, refocusing, or scattering light to achieve a more even distribution.

Implementation Method 1

lenses having associated light refocusing elements associated with either a first or second side or both sides of the lens surface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

in the form of either generally convex (negative) or concave (positive) refocusing elements

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS12253255B2Luminaires with light refocusing elements
Publication Date: 2025.03.18 VODE LIGHTING LLC
  • US12253255B2 patent drawing
  • US12253255B2 patent drawing
  • US12253255B2 patent drawing

AI summary

An augmented lens assembly for use with a light source featuring a main lens component having one or a plurality of light refocusing elements associated with the main lens and arranged along at least one surface of the main lens of the lens assembly that provides for improved uniformity in light distribution and improved illumination. Luminaires featuring one or a plurality of augmented lens assemblies, associated light sources and optionally, baffles, further featuring one or more main lens components having one or more light refocusing elements associated with the main lens portion and arranged along at least one surface of the main lens to provide for improved uniformity in light distribution, improved illumination and aesthetic improvements to the visual appearance of the luminaires when observed in either a lighted or non-lighted condition.