Augmented Permanent Magnet System for Magnetic Levitation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional high-speed transportation systems face significant friction and degradation issues due to bearing components, particularly at high speeds, which hinder efficiency and performance.

Innovation Solution

A tunable magnetic bearing system utilizing an augmented permanent magnet system with electromagnets and rare earth magnets, allowing for non-contact magnetic levitation and adjustable magnetic coupling between a vehicle and a guideway, minimizing friction and drag through orthogonal flux return paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional wheels and bearings are used for high-speed transportation, then the system can achieve basic mobility and support, but friction and degradation increase significantly at high speeds

Engineering Contradiction:
Improvetransportation speedVSAvoidfriction loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent replaces conventional mechanical wheel-bearing systems with a magnetic field-based levitation and propulsion system. Electromagnets and permanent magnets create magnetic forces that eliminate physical contact between the vehicle and guideway, substituting mechanical friction with magnetic field interactions. This substitution of mechanical systems with electromagnetic systems directly resolves the friction loss problem at high speeds.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces magnetic fields as an intermediary between the vehicle and guideway. Instead of direct mechanical contact, magnetic fields serve as the mediating force for both levitation (reducing normal force and friction) and propulsion. The magnetic field acts as the intermediary that transfers force without physical contact, eliminating the harmful friction that plagues conventional high-speed transportation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If electromagnetic suspension systems are used, then non-contact travel is achieved, but system complexity and control requirements increase

Engineering Contradiction:
Improvenon-contact travelVSAvoidmagnetic bearing system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines levitation and propulsion functions into a single integrated magnetic bearing system. The same electromagnets and permanent magnets that create levitation forces also generate propulsive forces through controlled activation sequences. By merging these functions rather than using separate systems, the patent reduces overall system complexity while maintaining reliable non-contact travel.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The permanent magnets in the system provide a persistent magnetic field that continuously maintains levitation without requiring active control or energy input. This self-sustaining magnetic field reduces the control burden on electromagnets, which only need to provide periodic adjustments and propulsion. The permanent magnets essentially serve themselves by maintaining the magnetic coupling, reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves lower losses and improved efficiency by maintaining a stable magnetic levitation, reducing friction and drag, and enabling efficient high-speed travel while minimizing eddy currents and flux changes.

Implementation Method 1

The permanent magnet can generate a magnetic flux through the engine, the guideway and the air gaps

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

The magnet assembly or engine can be magnetically coupled to, albeit in a non-contacting manner, the guideway

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Implementation Method 3

The magnet assembly or engine can include at least one electromagnet, which allows for an adjustment of the magnetic field

Methodology Applied
Scientific EffectElectromagnet: Electromagnet

Implementation Method 4

a magnetic field created by inductance, as demonstrated by a combination of Ampere's Law and Gauss' Law, which generate a force demonstrated by the Lorentz Law

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Implementation Method 5

the attractive forces between the magnet assembly or engine and the guideway are generally balanced with the force of gravity on the vehicle, train, pod, etc.

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS11724601B2Augmented permanent magnet system
Publication Date: 2023.08.15 DP WORLD LOGISTICS US HOLDINGS INC
  • US11724601B2 patent drawing
  • US11724601B2 patent drawing
  • US11724601B2 patent drawing

AI summary

A magnetic bearing system for controlling magnetic coupling between a mobile carriage and a guideway. The magnetic bearing system includes at least two engines successively arranged in a travel direction, wherein each of the at least two engines comprises at least two poles. The at least two engines have centerlines in the travel direction that are fixedly offset from each other, and the at least two engines are configured to be magnetically coupled to the guideway through air gaps.