Augmented Rotor Visibility for Milling Machines

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Solution Overview

Problem

Milling machines face challenges in providing clear visibility of the cutting rotor's interaction with the work surface due to the rotor enclosure obstruction, limiting the operator's ability to monitor and adjust the milling operation effectively.

Innovation Solution

An imaging system with cameras capturing images of the rotor enclosure and work surface, processed by an electronic controller to generate reference line augmentations, which are superimposed onto the visual images to create augmented displays for the operator, providing clear visualization of the cutting rotor's contact lines with the work surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a rotor enclosure is used to contain fragmented debris, then debris containment is improved, but visibility of the cutting rotor is worsened

Engineering Contradiction:
Improvedebris dispersionVSAvoidvisibility of cutting rotor
Core Design Contradiction:
Object-generated harmful factorsVSLoss of information

Solution Approach 1:

The patent introduces an imaging system as an intermediary between the operator and the cutting rotor. Cameras capture images of the rotor enclosure and work surface, and electronic controllers process these images to generate augmented visual displays showing contact lines. This intermediary system allows the operator to see the cutting rotor's interaction with the work surface despite the rotor enclosure blocking direct visual observation, thus resolving the contradiction between debris containment and visibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the operator station is positioned for safe operation, then operator safety is improved, but viewing angle of the milling operation is worsened

Engineering Contradiction:
Improveoperator safetyVSAvoidviewing angle
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent creates visual copies of the milling operation through cameras and electronic displays. Instead of requiring the operator to directly observe the cutting rotor through the rotor enclosure, the system captures images and generates augmented visual representations (copies) of the contact lines and work surface interaction. These copies are displayed for the operator, allowing safe remote operation while maintaining effective monitoring capability.

Inventive Principle:
Principle #26Copying

3Loss of information

If multiple cameras are used to capture images from different lateral sides, then comprehensive visibility is improved, but device complexity is worsened

Engineering Contradiction:
Improvecomprehensive visibilityVSAvoidimaging system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent employs a multi-functional imaging system where cameras mounted on the rotor enclosure serve multiple purposes: capturing images for display, providing data for contact line determination, and enabling augmented reality overlays. The electronic controllers perform multiple functions including image processing, contact line calculation, and visual output generation. This multi-functionality approach achieves comprehensive visibility while managing system complexity through integrated design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11692319B2Dynamic image augmentation for milling machine
Publication Date: 2023.07.04 CATERPILLAR PAVING PROD INC
  • US11692319B2 patent drawing
  • US11692319B2 patent drawing
  • US11692319B2 patent drawing

AI summary

A machine for milling pavement such as a rotary mixer or road planer includes a cutting rotor that is vertically adjustable with respect to the frame and that is accommodated in a rotor enclosure. The milling machine may be associated with a visual camera network having one or more cameras located about the milling machine with a field of view toward the rotor enclosure and work surface. An image augmentation system can generate a reference line augmentation to superimpose over one or more visual images obtained by the cameras and display the augmented images on a visual display.