Au/rGO/ZnO Sensor for Room Temperature Hydrogen Detection

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Solution Overview

Problem

Current hydrogen gas sensors face challenges in detecting hydrogen at room temperature due to low sensitivity and long response/recovery times, and they consume excessive power, making them unsuitable for safe monitoring in flammable or explosive environments.

Innovation Solution

A hydrogen sensor is developed using a gold-decorated reduced graphene oxide/zinc oxide (Au/rGO/ZnO) heterostructured composite, which operates at room temperature and can be enhanced with UV irradiation, synthesized by hydrothermally producing ZnO nanorods, reducing graphene oxide, and depositing gold using pulsed laser ablation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If ZnO-based sensors operate at elevated temperatures (300-500°C), then sensitivity to hydrogen gas is improved, but power consumption increases and sensor stability deteriorates

Engineering Contradiction:
Improvehydrogen gas sensitivityVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent changes the operating temperature parameter from elevated temperatures (300-500°C) to room temperature (25°C), fundamentally altering the operational conditions. This is achieved by modifying the sensor material composition to include Au/rGO/ZnO heterostructure, which maintains hydrogen sensing capability at lower temperatures without requiring high thermal energy input

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite material structure consisting of gold nanoparticles (Au), reduced graphene oxide (rGO), and zinc oxide (ZnO) forming an Au/rGO/ZnO heterostructure. This composite material combines the advantages of each component: Au provides catalytic activity for H2 dissociation, rGO offers high electrical conductivity and large surface area, and ZnO provides semiconductor properties for gas sensing, enabling room temperature operation with high sensitivity

Inventive Principle:
Principle #40Composite materials

2Device complexity

If ZnO thin films are used for hydrogen sensing, then device complexity is reduced, but sensitivity and response/recovery time are insufficient

Engineering Contradiction:
Improvesensor structure simplicityVSAvoidhydrogen gas sensitivity
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent transitions from simple ZnO thin films to a composite Au/rGO/ZnO heterostructure. This composite material integrates multiple functional components: Au nanoparticles for catalysis, rGO for conductivity and surface area, and ZnO for semiconductor sensing properties, thereby enhancing sensitivity and response time while maintaining relative structural simplicity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality enhancement by decorating the rGO/ZnO heterostructure with Au nanoparticles at specific locations. The Au nanoparticles are distributed on the surface to provide localized catalytic sites for hydrogen dissociation, creating regions of high activity that enhance overall sensor performance without requiring complete structural redesign

Inventive Principle:
Principle #3Local quality

3Measurement precision

If noble metals like Pd or Pt are used to enhance ZnO sensor sensitivity, then hydrogen detection capability is improved, but manufacturing cost and device complexity increase

Engineering Contradiction:
Improvehydrogen gas sensitivityVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a ternary composite Au/rGO/ZnO heterostructure that combines three materials with complementary functions. The rGO component provides a large surface area and high conductivity, while Au nanoparticles provide catalytic activity, and ZnO provides semiconductor sensing properties, achieving enhanced sensitivity through synergistic effects rather than relying on expensive noble metal coatings alone

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The rGO acts as an intermediary component between Au nanoparticles and ZnO substrate, facilitating electron transfer and providing a large surface area for Au nanoparticle dispersion. This intermediary structure enhances the interaction between H2 and the sensor material, improving sensitivity while maintaining structural organization

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Au/rGO/ZnO sensor achieves high sensitivity and rapid response to hydrogen gas at room temperature with improved stability and reduced power consumption, enabling safe and efficient detection of hydrogen concentrations up to 500 ppm with high selectivity and repeatability.

Implementation Method 1

wherein an electrical resistance of the Au/rGO/ZnO thin film varies when the hydrogen gas sensor is subjected to a fluid comprising hydrogen gas thereby adsorbing hydrogen gas molecules onto a surface of the thin film

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

UV irradiation-assisted ethanol detection operated by the gas sensor based on ZnO nanowires/optical fiber hybrid structure

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 3

depositing gold using pulsed laser ablation

Methodology Applied
Scientific EffectLaser Ablation: Laser Ablation

Implementation Method 4

hydrothermally producing ZnO nanorods

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentUS11579130B2Room temperature UV-activated hydrogen gas sensor
Publication Date: 2023.02.14 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US11579130B2 patent drawing
  • US11579130B2 patent drawing
  • US11579130B2 patent drawing

AI summary

A hydrogen sensor that efficiently detects hydrogen gas at room temperature comprising a gold decorated reduced graphene oxide/zinc oxide (Au/rGO/ZnO) heterostructured composite, methods for making this sensor and a method for sensitive room temperature detection of hydrogen using the sensor.