Authenticated Handle Status Indicator for Electrical Protection Access

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Solution Overview

Problem

Industrial automation systems lack effective visual indicators for determining the operational status of electrical protection circuitry, which can lead to unsafe conditions for operators, as they often rely on manual verification methods that expose them to high voltages.

Innovation Solution

A system with a handle-mounted status indicator that emits light based on the operational state of the electrical protection circuitry, allowing operators to visually assess the status from a safe distance, and includes authentication mechanisms to ensure access is granted only to authorized personnel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual verification methods are used to check electrical protection circuitry status, then operators can determine circuit state, but operators are exposed to high voltages and unsafe conditions

Engineering Contradiction:
Improvesafety of operatorsVSAvoidmanual verification process
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

A status indicator light is introduced as an intermediary element that visually represents the electrical protection circuitry state. The light provides indirect information about circuit status without requiring direct contact with high voltage components, thereby eliminating operator exposure to electrical hazards while maintaining reliable status determination

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces manual mechanical verification methods with an optical signaling system. Instead of physically inspecting or testing electrical components, operators use visual status indicators (lights) to determine circuit state, substituting a safe optical detection method for dangerous manual electrical verification

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If status indicators are added to electrical protection circuitry, then operator safety is improved through visual feedback, but device complexity increases

Engineering Contradiction:
Improvevisual status indicationVSAvoidelectrical protection circuitry
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs color-changing light indicators to communicate different electrical protection circuitry states. Different colors represent different operational conditions (e.g., green for safe, red for dangerous), providing intuitive visual feedback without requiring complex display systems or multiple indicator components

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The status indicator system is designed to automatically reflect the electrical protection circuitry state without requiring additional control mechanisms. The indicator self-regulates based on circuit conditions, eliminating the need for complex control logic or manual operation while providing continuous visual status information

Inventive Principle:
Principle #25Self-service

3Reliability

If authentication mechanisms are implemented on handles, then secure access is ensured, but ease of operation is reduced

Engineering Contradiction:
Improveaccess securityVSAvoidhandle operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Authentication is performed as a preliminary action before handle operation is permitted. The system verifies operator credentials in advance through biometric or card-based authentication, and only after successful verification does the handle become operable. This ensures security while maintaining ease of operation for authorized users through a streamlined one-time authentication process

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces operator exposure to high voltages by providing real-time visual feedback and ensures secure access, improving both safety and operational efficiency by automating verification and authentication processes.

Implementation Method 1

a status indicator that emits light in response to a control signal

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentEP3798761B1Device and method for authentication of a user
Publication Date: 2023.06.07 ROCKWELL AUTOMATION TECH INC
  • EP3798761B1 patent drawingFigure 1
  • EP3798761B1 patent drawingFigure 2
  • EP3798761B1 patent drawingFigure 3

AI summary

Embodiments of this present disclosure may include a handle (92)disposed on an outer surface of a housing of electrical circuitry. The handle may provide access to at least a portion of the electrical circuitry. The handle may include a status indicator (94) that emits light in response to a control signal from control circuitry. The status indicator may be disposed around the handle. The control circuitry may detect a state of the electrical protection circuitry. The control circuitry may also transmit the control signal to the status indicator based on the state. The control signal may control one or more properties of the light emitted by the status indicator, and thus indicate to an operator the state of the electrical circuitry.