Auto-balancing Transformer with Movable Armature

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Solution Overview

Problem

Current three-phase electrical distribution systems face challenges in automatically mitigating current and voltage imbalances due to varying loads, which are typically addressed through manual adjustments, and existing transformer connections like the Scott-type transformer are inadequate for multi-phase systems.

Innovation Solution

The development of an auto-balancing transformer with a movable armature that electromagnetically couples primary and secondary windings, allowing for variable magnetic coupling between phases to redistribute load imbalance, utilizing a yoke and primary/secondary windings configured to adjust coupling based on load conditions, and incorporating a controller to position the armature for optimal balancing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual changeovers are used to balance loads, then load balancing can be achieved, but operational complexity and time consumption increase

Engineering Contradiction:
Improveload balancing operationVSAvoidtime for manual changeovers
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The transformer automatically detects phase imbalances and redistributes loads without human intervention. The control system continuously monitors phase currents and autonomously adjusts the transformer configuration to balance loads, eliminating the need for manual changeovers by line crews.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The transformer incorporates sensors that continuously monitor phase current imbalances and feed this information back to the control system. Based on this feedback, the control system automatically adjusts the transformer configuration to correct imbalances, creating a closed-loop control system that maintains balanced loads.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If Scott-type transformer connection is used, then three phase power can be transformed into two phase power, but it cannot mitigate imbalance conditions of multi-phase systems

Engineering Contradiction:
Improvephase transformation capabilityVSAvoidimbalance mitigation capability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The transformer uses a movable armature that can dynamically change its position to alter magnetic coupling between windings. This dynamic adjustment capability allows the transformer to adapt to different phase configurations and actively mitigate imbalance conditions, unlike the fixed Scott-type connection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The transformer divides the magnetic coupling into separate, independently controllable sections through the movable armature. This segmentation allows selective coupling of primary and secondary windings to specific phases, enabling flexible load redistribution across multiple phases to correct imbalances.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If fixed mutual coupling is used in transformer windings, then construction is simplified, but the ability to respond to load variation and mitigate imbalances is lost

Engineering Contradiction:
Improvetransformer constructionVSAvoidresponse to load variation
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The transformer replaces fixed mutual coupling with dynamic, adjustable coupling through the movable armature. The armature can be positioned to create different magnetic coupling configurations, allowing the transformer to adapt its coupling characteristics to match varying load conditions while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The auto-balancing transformer effectively mitigates unbalanced conditions by dynamically adjusting magnetic coupling, reducing distribution losses, and providing load balancing without the need for manual interventions, thus enhancing the stability and efficiency of three-phase power distribution systems.

Implementation Method 1

a movable armature to selectively electromagnetically couple the second number of secondary windings to one or more of the first number of primary windings

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 2

allowing for variable magnetic coupling between phases to redistribute load imbalance

Methodology Applied
Scientific EffectMagnetic coupling: Magnetic Field

Data Source

PatentUS11309933B2Auto-balancing transformers
Publication Date: 2022.04.19 HITACHI ENERGY LTD
  • US11309933B2 patent drawing
  • US11309933B2 patent drawing
  • US11309933B2 patent drawing

AI summary

Auto-balancing transformers are disclosed for balancing a multi-phase electrical system by varying the degree of electromagnetic coupling between primary and secondary windings. The auto-balancing transformer includes a movable armature to selectively couple primary phases with two or fewer phases of the secondary system.