Automatic Fault Clearing for Elevators and Escalators

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Solution Overview

Problem

Elevators and similar equipment often require manual intervention by a technician to clear faults, leading to increased costs and time, potentially trapping passengers and causing inconvenience.

Innovation Solution

Implementing a method and device for automatic fault clearing in elevators, escalators, and automatic doors, which detects faults and determines if automatic clearing is possible, allowing for remote or local activation of rescue drive functions to resolve issues without human intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual intervention by a technician is used to clear faults, then the fault can be reliably cleared, but the time and cost for fault resolution increases and passengers may be trapped

Engineering Contradiction:
Improvefault clearing reliabilityVSAvoidfault resolution time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control device automatically detects faults and executes clearing operations without requiring technician intervention. The system performs self-diagnosis and self-recovery by automatically implementing power-down sequences, rescue drive functions, or other fault clearing operations based on the detected fault type, thereby eliminating the need for manual service calls and reducing passenger entrapment time.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control device stores multiple fault clearing operations in advance (power-down sequence, rescue drive function, reset operations) and automatically selects and executes the appropriate pre-programmed sequence based on the detected fault type. This preliminary preparation of clearing operations enables immediate automated response without waiting for technician arrival.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If automatic fault clearing is implemented, then fault resolution time is reduced and technician call-outs decrease, but the system complexity increases

Engineering Contradiction:
Improvefault resolution timeVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The control device integrates multiple fault clearing operations (power-down sequence, rescue drive function, reset operations) into a single automated system. Rather than requiring separate manual procedures for each fault type, the universal control device can handle various fault conditions using different pre-programmed clearing sequences, managing complexity through consolidation rather than multiplication of components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control device automatically adjusts operational parameters based on the detected fault type. By changing control parameters (such as activating different clearing sequences, modifying power states, or adjusting drive functions) rather than adding physical components, the system achieves automated fault clearing while managing complexity through software-based parameter management.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the elevator stops immediately upon detecting a fault, then safety is improved, but passengers may become trapped and productivity decreases

Engineering Contradiction:
ImprovesafetyVSAvoidelevator availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The control device continuously monitors the fault condition and the results of automatic clearing operations. After executing a fault clearing operation, the system checks whether the fault has been successfully cleared and whether the elevator can resume normal operation. This feedback mechanism allows the elevator to stop for safety when faults occur but automatically resume service when the fault is cleared, maintaining high availability while ensuring safety.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The elevator system transitions dynamically between different operational states (normal operation, fault state, clearing operation, recovered state) based on real-time conditions. Rather than remaining permanently stopped after a fault, the system adapts its state based on the fault clearance outcome, enabling it to resume productivity automatically when safe to do so while maintaining safety during fault conditions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11738968B2Automatic fault clearing for elevators, escalators and automatic doors
Publication Date: 2023.08.29 KONE OYJ
  • US11738968B2 patent drawing
  • US11738968B2 patent drawing
  • US11738968B2 patent drawing

AI summary

A device and a method for controlling an apparatus being an elevator, an escalator or automatic doors are provided, by which it is detected whether a fault is present in the apparatus, it is determined, when the fault is present, whether an automatic fault clearing may be carried out, and if it is determined that the automatic fault clearing may be carried out, the automatic fault clearing is performed by automatically clearing one or more faults.