Auto-ignition Control in Multi-Fuel Engines

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Solution Overview

Problem

Multi-fuel engines face challenges with auto-ignition of end gases, leading to engine degradation and increased emissions due to uncontrolled combustion and detonation waves, which existing technologies fail to adequately address.

Innovation Solution

A system that adjusts the timing of liquid fuel injection and the substitution ratio of gaseous to liquid fuel based on detected auto-ignition levels, reducing the amount of gaseous fuel and increasing liquid fuel injection to prevent auto-ignition, while maintaining engine performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the amount of gaseous fuel is increased to improve engine performance and efficiency, then power output and energy utilization are improved, but auto-ignition of end gases occurs more frequently leading to engine degradation and increased emissions

Engineering Contradiction:
Improveengine performanceVSAvoidauto-ignition
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the gaseous fuel injection amount based on real-time detection of auto-ignition conditions. The controller modifies the substitution ratio between gaseous and liquid fuel during operation, reducing gaseous fuel when auto-ignition is detected and increasing it when conditions permit, thereby optimizing performance while preventing harmful auto-ignition events

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the fuel substitution ratio parameter by adjusting the amount of gaseous fuel injected relative to liquid fuel. By varying this parameter in response to detected auto-ignition levels, the system maintains optimal engine performance while controlling the conditions that lead to auto-ignition of end gases

Inventive Principle:
Principle #35Parameter changes

2Power

If liquid fuel injection timing is advanced to improve combustion efficiency, then power output increases, but the risk of auto-ignition of end gases increases due to higher in-cylinder temperatures

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidauto-ignition of end gases
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The system uses feedback from auto-ignition detection to adjust liquid fuel injection timing. When auto-ignition is detected, the controller retards the injection timing to reduce in-cylinder temperatures and prevent further auto-ignition events, while advancing timing when conditions allow to maximize combustion efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The injection timing is dynamically adjusted based on real-time combustion conditions and auto-ignition detection. The system continuously optimizes the timing parameter, retarding it when auto-ignition risk is high and advancing it when safe, thereby maintaining both efficiency and safety

Inventive Principle:
Principle #15Dynamics

3Object-generated harmful factors

If the substitution ratio of gaseous to liquid fuel is increased to reduce emissions, then environmental impact is reduced, but auto-ignition occurs more frequently causing engine degradation

Engineering Contradiction:
ImproveemissionsVSAvoidengine degradation
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system monitors auto-ignition levels and uses this feedback to adjust the substitution ratio. When auto-ignition is detected, the controller reduces the gaseous fuel substitution ratio to prevent engine degradation, while increasing it when auto-ignition is absent to minimize emissions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The substitution ratio is dynamically optimized based on real-time engine conditions. The system adjusts the balance between gaseous and liquid fuel during operation, maximizing emission reduction benefits while maintaining reliability by reducing the ratio when auto-ignition conditions are detected

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces the occurrence of engine knock and eliminates auto-ignition, thereby preventing engine degradation and lowering emissions by optimizing fuel injection timing and substitution ratios in response to operating conditions.

Implementation Method 1

The compression of the cylinder ignites the liquid fuel and the gas/air mixture burns from the initiation site created by the liquid fuel combustion

Methodology Applied
Scientific EffectCompression ignition: Compression

Implementation Method 2

the liquid fuel and the gas/air mixture burns from the initiation site created by the liquid fuel combustion, forming a flame front that propagates to heat the unburned mixture ahead of the flame front

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

forming a flame front that propagates to heat the unburned mixture ahead of the flame front

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

Under certain conditions where the temperature and pressure of the unburned gases reach an auto-ignition limit, combustion may be initiated before the flame front can initiate combustion

Methodology Applied
Scientific EffectAuto-ignition:

Data Source

PatentUS11952935B2Systems and method for controlling auto-ignition
Publication Date: 2024.04.09 TRANSPORTATION IP HOLDINGS LLC
  • US11952935B2 patent drawing
  • US11952935B2 patent drawing
  • US11952935B2 patent drawing

AI summary

Methods and systems are provided for maintaining combustion stability in a multi-fuel engine. In one example, a system may include first and second fuel systems to deliver liquid and gaseous fuels, respectively, to at least one cylinder of the engine, and a controller. The controller may be configured to supply the gaseous fuel to the at least one cylinder, inject the liquid fuel to the at least one cylinder to compression ignite the liquid fuel and combust the gaseous fuel in the at least one cylinder, and retard an injection timing of the injection of the liquid fuel based on a measured parameter associated with auto-ignition of end gases subsequent to the compression-ignition of the liquid fuel. In some examples, the controller may further be configured to adjust an amount of the gaseous fuel relative to an amount of the liquid fuel based on the measured parameter.