Auto-Injector Anti-Pricking Mechanism and Container Stability

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Solution Overview

Problem

Existing injection devices face challenges in preventing accidental pricking and product container dislodgment or breakage during use, with current designs either allowing accidental access to the needle or risking the product container's stability.

Innovation Solution

The injection device incorporates a reducing piece that narrows the opening area around the needle to prevent finger access and a holding member that secures the product container, ensuring it remains attached and stable during use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the opening area is made large to facilitate assembly and access, then the ease of operation is improved, but the risk of accidental needle pricking increases

Engineering Contradiction:
Improveease of assemblyVSAvoidaccidental needle pricking
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The opening area is segmented into two functional zones: an outer opening for assembly access and a inner opening with reduced cross-section for needle access. This segmentation allows the outer opening to remain large for easy assembly while the inner opening prevents finger access to the needle, thus resolving the contradiction between ease of assembly and safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A reducing piece is introduced as an intermediary element between the outer opening and the needle. This reducing piece with its reduced cross-section acts as a mediator that allows assembly access through the outer opening while blocking finger access to the needle through the inner opening, thereby maintaining both ease of assembly and safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the product container is firmly secured to prevent dislodgment, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveproduct container stabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The holding member is merged with the product container holder to form an integrated structure. This combination allows the holding member to secure the product container while being part of the existing holder structure, thus improving reliability without significantly increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The holding member is designed to engage with the product container at multiple points along its longitudinal axis, creating equipotential securing positions. This allows the product container to be firmly secured at various positions without requiring complex adjustment mechanisms, thereby improving reliability while maintaining simplicity.

Inventive Principle:
Principle #12Equipotentiality

Data Source

PatentEP3421067B1Injection device, especially auto-injector, comprising an Anti-pricking mechanism and/or overload protection for a product container
Publication Date: 2021.12.15 YPSOMED AG
  • EP3421067B1 patent drawingFigure 1
  • EP3421067B1 patent drawingFigure 2a
  • EP3421067B1 patent drawingFigure 2b

AI summary

The invention relates to an injection device for administering a product, comprising a sleeve-shaped housing (1), a needle guard sleeve (2) which is longitudinally displaceable within the housing and simultaneously serves as a trigger element, a product container holder (4) which receives a product container (5) with a needle guard cap (6) detachably attached thereto, a drive element (7) which acts on the product container, and a withdrawal element (3) with an engagement element (3a) for withdrawing the needle guard cap (6) from the product container (5). In the delivered state of the injection device, the needle guard sleeve is axially fixed relative to the housing and has an engagement element (2a) which engages positively with a counter-engagement element (1b) formed by the housing.The removal element has a retaining section (3c) which, in the delivered state, is located axially at the level of the engagement element and thus ensures that movement of the needle guard sleeve relative to the housing is prevented in the delivered state. Removing the removal element removes the retaining section and releases the engagement element of the needle guard sleeve for movement.