Auto Injector Battery Voltage Check

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Solution Overview

Problem

Auto injectors face challenges in ensuring sufficient battery power for completing medicament delivery processes, especially at lower temperatures where the viscosity of medicaments increases, leading to higher battery voltage requirements, and existing solutions may leave cartridges stuck due to power depletion during use.

Innovation Solution

An auto injector system with a temperature sensor, battery calculation module, and processing unit that checks the residual battery voltage level against a temperature-dependent threshold, preventing the initiation of the medicament delivery process if the voltage is insufficient, thus ensuring the cartridge can be safely removed after use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the auto injector is used at lower temperatures, then the medicament delivery function is maintained, but the battery voltage requirement increases due to higher medicament viscosity

Engineering Contradiction:
Improveoperating temperatureVSAvoidbattery voltage requirement
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system performs a preliminary check of the battery voltage level before initiating the medicament delivery process. The processing unit determines whether the battery can provide sufficient voltage for the entire delivery process based on current temperature conditions. If the voltage is insufficient, the system prevents initiation of the process, avoiding the risk of power depletion during delivery.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors battery voltage and temperature conditions, and uses this feedback to determine whether to allow or prevent the medicament delivery process. The processing unit adjusts the operational state based on real-time measurements of battery capacity and environmental conditions.

Inventive Principle:
Principle #23Feedback

2Reliability

If the battery power is insufficient, then the medicament delivery process cannot be initiated, but this may leave cartridges stuck in the device

Engineering Contradiction:
Improvebattery power sufficiencyVSAvoidcartridge removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system takes preliminary action to prevent the harmful state of having a stuck cartridge by checking battery voltage before process initiation. By preventing startup when voltage is insufficient, the system avoids the scenario where the plunger rod cannot complete its cycle and leave the cartridge locked in place.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system provides a safety margin by requiring sufficient battery voltage not just for the delivery process but also for the subsequent cartridge unlocking and removal operations. This cushioning ensures that even if voltage drops during operation, there remains enough power to complete the full cycle including cartridge release.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If the auto injector prevents process initiation due to low battery voltage, then complete medicament delivery is ensured, but the device cannot be charged when a cartridge is inserted

Engineering Contradiction:
Improvemedicament delivery completionVSAvoidcharging time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary assessment of battery voltage and provides clear information to the user about charging requirements before the medicament delivery process is attempted. This allows users to charge the device in advance, avoiding delays during the actual delivery process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240374827A1Auto injector with measurement of battery capacity left before re-charging is required
Publication Date: 2024.11.14 ASCENDIS PHARM AS
  • US20240374827A1 patent drawing
  • US20240374827A1 patent drawing
  • US20240374827A1 patent drawing

AI summary

Described herein is an auto injector for administering a medicament, the auto injector comprising a function, which initiate the auto injector process only if the auto injector battery is sufficiently charged.