Automobile Pest Extermination Device Using Heated Air Circulation

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Solution Overview

Problem

Current pest extermination methods for automobiles, such as fumigation, are time-consuming, costly, and can damage precision machinery, making them unsuitable for large-scale export treatments, especially for vehicles like those from Japan to New Zealand, where invasive species like the brown marmorated stink bug pose significant ecological risks.

Innovation Solution

An automobile high-temperature pest extermination device featuring a treatment chamber with a circulation fan device, heating members, and rectification members that circulates and distributes heated air to maintain uniform temperatures, allowing for efficient pest control without fumigation agents, capable of treating multiple vehicles in series or parallel configurations with centralized management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fumigation using agents such as alkyl iodide is performed to exterminate pests, then pest extermination effectiveness is improved, but treatment time increases to several days and costs increase due to agent usage

Engineering Contradiction:
Improvepest extermination effectivenessVSAvoidtreatment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the chemical fumigation system with a thermal treatment system. Instead of using chemical agents (alkyl iodide) to kill pests, the invention uses heated air circulation to raise the temperature inside the vehicle to lethal levels for pests. This substitution eliminates the need for chemical agents and reduces treatment time from several days to a few hours, while maintaining pest extermination effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameter of temperature to achieve pest extermination. By controlling and raising the internal temperature of the vehicle to a specific range (typically 50-70°C) and maintaining it for a predetermined time, the system achieves effective pest kill without chemicals. This parameter-based approach transforms the treatment process from chemical-dependent to physics-based, reducing both time and cost.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If fumigation agents are used to exterminate pests, then pest control is achieved, but the agents can adversely affect various components of the automobile and may remain in the air conditioner filter causing unpleasant odors

Engineering Contradiction:
Improvepest extermination effectivenessVSAvoiddamage to automobile components
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the chemical fumigation system with a thermal treatment system. Instead of using chemical agents (alkyl iodide) to kill pests, the invention uses heated air circulation to raise the temperature inside the vehicle to lethal levels for pests. This substitution eliminates the need for chemical agents and reduces treatment time from several days to a few hours, while maintaining pest extermination effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent converts the potentially harmful high-temperature condition into a beneficial pest-killing mechanism. By carefully controlling the temperature parameters, the system uses heat - which could potentially damage vehicle components - as a precise and effective tool for pest extermination. The controlled thermal environment kills pests while the absence of chemical agents prevents contamination of vehicle systems like air conditioners.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If fumigation treatment is performed for a large number of exported vehicles, then pest extermination is achieved, but enormous treatment facilities are required in restricted areas such as harbors

Engineering Contradiction:
Improvepest extermination effectivenessVSAvoidtreatment throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent divides the treatment system into modular, manageable units. Each vehicle is treated independently in a controlled chamber or enclosed space, allowing parallel processing of multiple vehicles. This segmentation enables high throughput by treating vehicles sequentially or simultaneously without requiring an enormous centralized facility, making the system suitable for restricted areas like harbors where space is limited.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs dynamic temperature control and air circulation systems that can be rapidly adjusted for each vehicle. The heated air circulation system quickly raises and maintains temperature throughout the vehicle interior, enabling fast treatment cycles. This dynamic control allows the system to efficiently handle large numbers of vehicles by minimizing treatment time per vehicle while ensuring complete pest extermination.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces treatment time and costs while ensuring effective pest control, even for large vehicles, by maintaining uniform heating and adapting to various vehicle sizes and installation spaces, enhancing treatment efficiency and versatility.

Implementation Method 1

a circulation fan device arranged in the treatment chamber and including a suction part, a discharge part, and a fan member... the circulation fan device being configured so that air in the treatment chamber is suctioned from the front side thereof via the suction part, and the suctioned air is discharged in both side directions via the discharge part

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a heating member provided in the discharge part of the circulation fan device to heat discharged air

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Implementation Method 3

heated air which has been heated to a pest extermination temperature is applied to an enclosed space in which a to-be-treated automobile is self-propelled and accommodated

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11439137B2Automobile high-temperature pest extermination device
Publication Date: 2022.09.13 KK NIHON YUSHUTSU JIDOUSHA KENSA CENT
  • US11439137B2 patent drawing
  • US11439137B2 patent drawing
  • US11439137B2 patent drawing

AI summary

A device for applying, for a predetermined interval, heated air, which is heated to a pest extermination temperature to a to-be-treated automobile, which is housed in a freely accessible manner in a treatment chamber to exterminate pests inside the automobile includes a circulation fan device arranged in the treatment chamber, a suction part of which is oriented toward the inside of the treatment chamber, a heating member mounted in a discharge part of the circulation fan device, and a rectification member for adjusting the flow direction of the heated air delivered into the chamber via the heating member.