Automatically Reloading Suture Passer Cartridge

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current suture passer devices face challenges in accessing difficult-to-reach tissue regions, particularly in joints like the knee, due to limited navigation capabilities and difficulty in loading sutures, leading to increased surgical time and risk of injury.

Innovation Solution

Development of preloaded and automatically reloading suture passer systems with a cartridge that includes a tissue penetrator preloaded with a first bight of suture, which automatically loads a second bight after the first is passed, allowing for sequential suture passing without manual reloading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If suture passer devices are designed to access difficult-to-reach tissue regions, then navigation capability is improved, but device complexity increases

Engineering Contradiction:
Improvenavigation capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device is divided into modular components including a handle assembly, a shaft, a jaw assembly with movable jaw, and a needle delivery system. This segmentation allows each component to be optimized independently for its specific function while reducing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The needle is nested within the movable jaw, and the suture is nested within the needle lumen. This nested configuration allows the device to pass through tight anatomical spaces while maintaining full functionality of each component.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If manual suture loading is required, then device simplicity is maintained, but surgical time increases

Engineering Contradiction:
Improvesurgical timeVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The suture is pre-loaded onto the needle within the jaw assembly before the procedure begins. This preliminary action eliminates the need for time-consuming manual suture loading during surgery, directly improving surgical efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device is designed to automatically advance the needle with pre-loaded suture through the tissue and into the opposing jaw without requiring manual manipulation or reloading by the surgeon.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If scissoring jaws are used to grasp tissue, then tissue grasping capability is improved, but ability to navigate tight body regions deteriorates

Engineering Contradiction:
Improvetissue grasping capabilityVSAvoidnavigation capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The jaw assembly is designed to rotate about the shaft axis and the movable jaw can translate along the shaft. This dynamic configuration allows the jaws to open wide for tissue grasping when needed, while the entire assembly can be rotated and repositioned to navigate tight anatomical spaces.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The jaw assembly adds rotational freedom about the shaft axis, creating a new degree of freedom that allows the device to access tissue from multiple angles without requiring the jaws to be permanently opened wide.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If multiple suture loops are threaded manually, then suture passing versatility is improved, but loading difficulty increases

Engineering Contradiction:
Improvesuture passing versatilityVSAvoidloading difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Multiple sutures can be pre-loaded onto the needle during device assembly or storage, eliminating the need for time-consuming manual threading during the surgical procedure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device automatically manages the advancement and deployment of multiple pre-loaded sutures through the tissue, eliminating manual manipulation requirements.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11766253B2Automatically reloading suture passer devices and methods
Publication Date: 2023.09.26 CETERIX ORTHOPAEDICS INC
  • US11766253B2 patent drawing
  • US11766253B2 patent drawing
  • US11766253B2 patent drawing

AI summary

Suture passers and methods of use. Described herein are suture passers preloaded with suture, including cartridges that couple to a suture passer to form a loaded suture passer; the suture passer may be operated to pass one or more lengths of suture without having to be manually reloaded. In particular, described herein are preloaded and automatically reloading apparatuses typically.