Auto Sampler with Multi-Position Valve for Injection Accuracy

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Solution Overview

Problem

The existing sample introduction methods for liquid chromatography, particularly the total volume injection method, face challenges in maintaining measurement accuracy during pretreatment processes due to difficulties in cleaning the needle and sample loop, leading to potential sample and mobile phase losses, especially when the cleaning fluid differs from the mobile phase.

Innovation Solution

An automatic sample introduction apparatus is designed with a sample loop, a needle, a measuring pump, multi-position valves, and a retention mechanism, allowing for the total volume injection method while incorporating a cleaning solution system to replace the cleaning fluid with the mobile phase, and a temperature adjusting mechanism for pretreatment reactions, ensuring accurate injection and preventing sample loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the total volume injection method is used, then measurement accuracy is improved, but cleaning difficulty worsens when cleaning fluid differs from mobile phase

Engineering Contradiction:
Improveinjection accuracyVSAvoidcleaning difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent introduces a cleaning solution storage container and switching mechanism as intermediaries to deliver cleaning fluid to the needle and sample loop. This intermediary system enables effective cleaning when cleaning fluid composition differs from mobile phase, resolving the contradiction between maintaining injection accuracy and achieving effective cleaning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a multi-position valve that can dynamically switch between different modes: normal injection mode, cleaning mode, and rinsing mode. This dynamic switching capability allows the system to adapt to different operational requirements, maintaining both high injection accuracy and effective cleaning capability.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If the partial injection method is used, then cleaning ease is improved, but measurement accuracy deteriorates

Engineering Contradiction:
Improvecleaning easeVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent uses a cleaning solution storage container and switching mechanism as intermediaries to deliver cleaning fluid to the needle and sample loop. This intermediary system enables effective cleaning when cleaning fluid composition differs from mobile phase, resolving the contradiction between maintaining injection accuracy and achieving effective cleaning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a multi-position valve that can dynamically switch between different modes: normal injection mode, cleaning mode, and rinsing mode. This dynamic switching capability allows the system to adapt to different operational requirements, maintaining both high injection accuracy and effective cleaning capability.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If pretreatment is performed before sample introduction, then analysis suitability is improved, but sample loss increases

Engineering Contradiction:
Improveanalysis suitabilityVSAvoidsample loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The patent performs pretreatment operations (dilution, derivatization, etc.) in advance before the sample is introduced to the chromatograph. The sample loop and needle system is designed to handle these pretreated samples while minimizing losses through proper cleaning and maintenance procedures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a cleaning solution storage container and switching mechanism as intermediaries to deliver cleaning fluid to the needle and sample loop. This intermediary system enables effective cleaning when cleaning fluid composition differs from mobile phase, resolving the contradiction between maintaining injection accuracy and achieving effective cleaning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus ensures high measurement accuracy for sample injection, allows for various pretreatment processes like dilution and reactions, and effectively handles different cleaning solutions, reducing sample and mobile phase losses during analysis.

Implementation Method 1

a measuring pump; a multi-position valve; and a first multi-port valve

Methodology Applied
Scientific EffectPump: Pump

Implementation Method 2

the multi-position valve includes: a first port connected to the first multi-port valve; a second port connected to a solution of a mobile phase; a third port connected to a cleaning solution

Methodology Applied
Scientific EffectValve: Valve

Implementation Method 3

a temperature adjusting mechanism (especially heating) for the second multi-port valve and the retention tube

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS7526947B2Automatic sample introduction apparatus
Publication Date: 2009.05.05 SHIMADZU CORP
  • US7526947B2 patent drawing
  • US7526947B2 patent drawing
  • US7526947B2 patent drawing

AI summary

A function of automatically performing a pretreatment process on a sample is provided in an auto sampler of a total volume injection method that can realize high measurement accuracy even when an amount of the sample is small. A multi-port valve and a multi-position valve are connected to each other, and a plurality of kinds of cleaning solutions and also a mobile phase are connected to the multi-port valve. By providing a certain volume in a tube connected to a measuring pump for suctioning the sample, the pump can suction a sufficient amount of the cleaning solution or a diluent solution at one suction operation. Consequently, an apparatus according to the invention can deal with the pretreatment such as cleaning and dilution, without repeating the same suction/discharge operations.