Auto-Focus Magnet Holding Structure Corner Field Enhancement

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Solution Overview

Problem

Conventional miniature lens auto-focus modules with voice coil motors experience reduced driving efficiency due to wasted electromagnetic field at the corners of the outer frame, leading to increased power consumption.

Innovation Solution

Incorporating inverted L-shaped plates at the inner corners of the outer frame to enhance magnetic field efficiency between the magnets and the winding, allowing the electromagnetic field to effectively interact with the magnets, thereby increasing driving force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional auto-focus module design is used with magnets mounted on inner wall surfaces, then the structure is simple and easy to manufacture, but the electromagnetic field is wasted at the corners causing reduced driving efficiency

Engineering Contradiction:
Improvemagnet mounting simplicityVSAvoiddriving efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent introduces corner filling plates as intermediary components that fill the corner spaces between adjacent magnets. These plates serve as mediators to guide and concentrate the electromagnetic field lines, enabling the field to effectively interact with the magnets at corner regions that were previously wasted space, thereby improving driving efficiency without complicating the manufacturing process

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the electromagnetic field is allowed to reach corner spaces, then more magnetic interaction is achieved, but the magnetic field efficiency at corners is initially poor due to lack of magnetic material

Engineering Contradiction:
Improveelectromagnetic field utilizationVSAvoidmagnetic field efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent converts the previously harmful or wasted electromagnetic field at the corners into a beneficial force by introducing corner filling plates made of magnetic material. These plates capture the electromagnetic field lines that would otherwise be lost, converting the wasted field into useful magnetic interaction that drives the lens holder, thereby improving both energy utilization and field efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic field efficiency at the corners is enhanced by 1.95 times, resulting in increased driving force and power saving in the auto-focus module.

Implementation Method 1

When the winding 17 is excited by supplying electric current thereto, a magnetic field is produced for the winding 17 and the magnets 14 to magnetically repel or attract one another

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the electromagnetic field produced by the excited winding can have enhanced magnetic efficiency at the corners of the winding

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS8451543B2Magnet holding structure of auto-focus module
Publication Date: 2013.05.28 ACTUTEK CORP
  • US8451543B2 patent drawing
  • US8451543B2 patent drawing
  • US8451543B2 patent drawing

AI summary

A magnet holding structure of auto-focus module includes an outer frame for holding four magnets to four inner wall surfaces of the outer frame; a lens holder for holding a lens thereto and being assembled to the outer frame via at least one spring member; and a winding fitted around the lens holder for driving the lens holder to axially move forward or rearward to focus automatically. The outer frame is provided at each of four inner corners with an inverted L-shaped plate extending downward from a top of the outer frame to locate between the lens holder and the winding, so as to face toward four spaces respectively existing between two adjacent magnets outside the winding. With these arrangements, the electromagnetic field produced by the winding can have enhanced magnetic efficiency and increased driving force at the corners of the winding to achieve the purpose of power saving.