Autofocus via OCT Refractive Index Detection

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Solution Overview

Problem

Existing autofocus techniques in microscopy fail to accurately maintain focus when samples are on substrates with inconsistent thickness, leading to image defocus due to refractive index changes between the substrate and the surrounding medium.

Innovation Solution

The system uses optical coherence tomography (OCT) to detect refractive index boundaries through Fresnel reflections, forming a depth scan to determine the sample's position relative to the objective, and adjusts the Z-axis piezo stage using a PID control loop to maintain focus, incorporating a microscope, sample arm, reference arm, base unit, and computer with NI-DAQ card and software for signal analysis and correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If autofocus is achieved by reflecting light off the first surface of the container, then the focusing process is automated, but the image focus becomes inaccurate when the container has inconsistent thickness

Engineering Contradiction:
Improveautofocus capabilityVSAvoidfocus accuracy
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary measurement approach by detecting refractive index boundaries through Fresnel reflections at interfaces between media of different refractive indices (e.g., plastic substrate and aqueous medium). This intermediary method allows the system to locate the actual sample position indirectly through optical property changes rather than direct mechanical measurement, resolving the contradiction between automation and precision when substrate thickness varies

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical distance measurement with optical measurement based on refractive index detection. By using optical coherence tomography to detect Fresnel reflections at refractive index boundaries, the system substitutes mechanical focusing methods with optical property-based detection, enabling accurate focus determination regardless of substrate thickness variations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If the sample position is detected using refractive index boundaries, then focus accuracy is improved, but the device complexity increases due to additional optical components

Engineering Contradiction:
Improvesample position detection accuracyVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the optical system multi-functional by using the same optical coherence tomography setup for both imaging and autofocus operations. The reference arm and sample arm configuration serves dual purposes: capturing images and detecting refractive index boundaries for focus determination, thereby reducing overall device complexity while maintaining high measurement precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the autofocus detection function with the existing imaging optical path. By integrating Fresnel reflection detection into the optical coherence tomography imaging system, the patent combines multiple functions (imaging and focus detection) into a unified optical setup, reducing the need for separate dedicated autofocus components

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively compensates for variations in sample position, ensuring the sample remains in the focal plane of the objective, even with substrates of varying thickness, improving focus accuracy and reliability in automated microscopy.

Implementation Method 1

The device tracks the position of a sample by identifying refractive index boundaries through Fresnel reflections

Methodology Applied
Scientific EffectFresnel reflections: Reflection

Implementation Method 2

The system uses optical coherence tomography (OCT) to detect refractive index boundaries through Fresnel reflections

Methodology Applied
Scientific EffectOptical coherence tomography: Tomography

Implementation Method 3

adjusts the Z-axis piezo stage using a PID control loop to maintain focus

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP3129817B1Autofocus system
Publication Date: 2023.09.06 THORLABS INC
  • EP3129817B1 patent drawingFigure 1
  • EP3129817B1 patent drawingFigure 2

AI summary

An autofocus apparatus is capable of detecting the position of a sample on a microscope. The sample may consist of a specimen mounted between a microscope slide and coverslip or specimens within a well plate. The device tracks the position of a sample by identifying refractive index boundaries through Fresnel reflections. A change in refractive index can correspond to the top and bottom of a coverslip, the top of a slide, the bottom of a well plate or the bottom of a well within a well plate. Using optical coherence tomography (OCT) these reflections are used to form a depth scan of the sample which gives the positions of these surfaces relative to the objective. The device functions as an autofocus system by compensating for any variation of the position of the sample from the focal plane of the objective.