Automated 3D Design Tools for Consumer Fabrication
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Solution Overview
Problem
There is a need for automated tools to simplify consumer-level design and fabrication of three-dimensional objects, particularly with the proliferation of three-dimensional printers and the lack of consumer-oriented applications for these technologies.
Innovation Solution
The development of computer-automated tools that integrate with three-dimensional scanners to support automated modifications and the creation of customizable multipart models, allowing users to design, fabricate, and repair objects using three-dimensional printers, including systems for creating printable kits and distributing project components.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If three-dimensional printers are made accessible to consumers, then fabrication capability is improved, but design complexity and ease of use deteriorate
Solution Approach 1:
The patent introduces automated design tools and software as intermediaries between the consumer and the three-dimensional printing process. These tools include automated modeling, slicing software, and online resource databases that generate designs or modify existing ones, eliminating the need for consumers to create complex 3D models from scratch while maintaining fabrication versatility
Solution Approach 2:
The system enables self-service through automated design generation, where users can input simple requirements or select from pre-generated designs, and the software automatically creates the complete manufacturing files. This allows consumers to independently fabricate objects without requiring professional design skills or knowledge of complex printing parameters
2Ease of operation
If automated design tools are provided, then ease of operation is improved, but device complexity increases
Solution Approach 1:
The patent implements a multi-functional integrated system that combines 3D scanning, automated modeling, design modification, and printing control in a single platform. This universal toolset handles multiple operations (scanning objects, generating designs, modifying existing models, preparing print files) through one cohesive system, improving ease of use while managing complexity through consolidation rather than multiplication of separate tools
3Productivity
If consumer-level fabrication is enabled, then productivity is improved, but manufacturing precision deteriorates
Solution Approach 1:
The system incorporates automated calibration and real-time monitoring features that provide feedback during the printing process. The software automatically adjusts printing parameters based on sensor data, compensating for potential inaccuracies and maintaining high manufacturing precision even while enabling rapid consumer-level fabrication
Solution Approach 2:
The patent implements automated design generation and pre-processing that performs all necessary design, optimization, and parameter configuration actions before the actual printing begins. This preliminary automated work ensures that the design is optimized for manufacturing precision while maintaining fast production speeds, eliminating the need for manual design iterations that would reduce productivity
Data Source
AI summary
A variety of techniques are disclosed for customizing a digital model of an aesthetic housing to receive a functional component and an interface component for the functional component.