Automated Chassis for Mobile Processing Systems
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional automated processing systems in the aerospace industry face inefficiencies due to the finite length of guide tracks, requiring frequent repositioning and manual handling, which is time-consuming, labor-intensive, and costly.
Innovation Solution
An automated apparatus with a chassis equipped with drive, steering, elevation, and track-gripping components, actuated by an onboard controller, allows for the automated positioning and repositioning of processing systems and their associated tracks along work surfaces, enabling rectilinear, curvilinear, and rotational motion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If manual repositioning of processing systems and tracks is used, then flexibility to move to different locations is achieved, but setup time and labor intensity increase significantly
Solution Approach 1:
The processing system performs its own repositioning through integrated drive mechanisms. The system includes motors and drive wheels that enable the processing head to move autonomously along the track without requiring external manual handling or separate positioning equipment, thereby reducing setup time and labor intensity while maintaining location flexibility
Solution Approach 2:
The processing system integrates multiple functions including processing operations and repositioning capabilities within a single unified apparatus. The same system that performs machining or inspection also contains the drive mechanisms to move itself to different work locations, eliminating the need for separate manual positioning equipment and reducing overall system complexity
2Adaptability or versatility
If manual repositioning of processing systems and tracks is used, then flexibility to move to different locations is achieved, but labor usage and equipment requirements increase
Solution Approach 1:
The processing system performs its own repositioning through integrated drive mechanisms. The system includes motors and drive wheels that enable the processing head to move autonomously along the track without requiring external manual handling or separate positioning equipment, thereby reducing setup time and labor intensity while maintaining location flexibility
Solution Approach 2:
The patent replaces manual mechanical handling with automated motor-driven repositioning. Instead of using carts, hand trucks, or hoists to move the processing system, the invention integrates electrical motors and drive mechanisms that automatically position the system, reducing the need for manual labor and external equipment
3Device complexity
If finite length tracks are used, then the processing system can be compact, but the effective working area is limited
Solution Approach 1:
The patent employs a flexible track that can dynamically change its configuration and length. The track is not a fixed rigid structure but can be extended or reconfigured to accommodate different working areas. This dynamic track allows the processing system to operate over a larger effective area while maintaining a compact storage or non-operational footprint, resolving the contradiction between compactness and working area
Data Source
Figure 1~2
Figure 3
Figure 4
AI summary
Apparatuses and methods for positioning an automated processing system, coupled with a track, are disclosed. The apparatus includes an automated chassis having drive, steering, elevation, and track-gripping components actuated by an onboard controller to permit the chassis to carry a processing system together with its track from one location to another about a work surface.