Automated Compression Apparatus for Parenteral Container Seal Testing

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Solution Overview

Problem

Existing methods for residual seal force (RSF) and compression friction (CF) testing of parenteral container seals are time-consuming, labor-intensive, and lack automation, making them inefficient for quality control and large-scale testing.

Innovation Solution

A system and method for automating RSF and CF testing using a load frame with a load cell, actuator, and controller, which applies a constant rate of compression to measure the seal force and friction, enabling faster and more accurate testing through automated data recording and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual RSF and CF testing methods are used, then testing can be performed with simple equipment, but testing speed and productivity are low

Engineering Contradiction:
Improvetesting speedVSAvoidequipment complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical testing operations with an automated mechanical testing system comprising a load frame, load cell, actuator, and controller. The controller automatically controls the actuator to apply compression to specimens and records data from the load cell, eliminating manual operation while maintaining mechanical testing principles. This substitution directly increases testing speed and productivity while managing equipment complexity through integration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The automated testing system performs self-service by automatically positioning specimens, applying controlled compression forces, measuring reactions through the load cell, and recording test data without continuous human intervention. The system serves itself by integrating all testing functions into a single automated workflow, improving productivity while the standardized equipment design keeps complexity manageable.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If automated testing system is implemented, then testing efficiency and accuracy are improved, but device complexity increases

Engineering Contradiction:
Improvetesting accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual measurement and data recording with an automated measurement system using a load cell connected to a controller. The load cell precisely measures reaction forces during compression, and the controller automatically records and processes data, eliminating human error in measurement and improving testing accuracy while managing complexity through standardized components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The automated testing system incorporates feedback through the load cell that continuously monitors the reaction force during compression and provides real-time data to the controller. This feedback mechanism enables precise measurement and control of compression forces, improving measurement accuracy while the integrated feedback loop is managed through standard control system architecture.

Inventive Principle:
Principle #23Feedback

3Productivity

If more specimens are tested simultaneously, then productivity increases, but equipment complexity and coordination requirements increase

Engineering Contradiction:
Improvetesting volumeVSAvoidsystem coordination
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent enables testing of multiple specimens by segmenting the testing process into standardized, repeatable cycles that can be sequentially executed. The actuator and controller are designed to handle multiple test cycles with automatic specimen positioning and data recording, allowing increased testing volume while managing coordination complexity through modular test sequences.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The automated testing system maintains continuity of useful action by eliminating idle time between tests through automatic specimen changeover and continuous data recording. The actuator continuously performs compression cycles without manual intervention, and the controller continuously logs data, maximizing productivity while the automated coordination keeps system complexity manageable through streamlined operations.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automated system significantly increases testing speed and volume, providing more accurate and efficient quality control for parenteral container seals, reducing manual labor and improving the reliability of seal integrity assessments.

Implementation Method 1

A compression apparatus is disclosed including a load frame, a load cell, an actuator, and a controller. The actuator is configured to apply a constant rate of compression... to measure the seal force and friction

Methodology Applied
Scientific EffectForce measurement: Force

Data Source

PatentUS11879794B2Compression apparatus for automating specimen testing
Publication Date: 2024.01.23 ILLINOIS TOOL WORKS INC
  • US11879794B2 patent drawing
  • US11879794B2 patent drawing
  • US11879794B2 patent drawing

AI summary

Described is a compression apparatus for a testing system having a load cell. The disclosed compression apparatus ensures proper seating relative to the load cell to yield accurate compression friction (CF) measurements. The disclosed compression apparatus includes a compression rod and at least one mechanical fastener. The compression rod has a first portion at a distal end and a second portion that defines a threaded bore at a proximal end. The first portion is configured to contact a specimen and the second portion is configured to couple to the load cell. The mechanical fastener is configured to mate with the threaded bore.