Automated Dynamic Cone Penetrometer for Soil Compaction

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Solution Overview

Problem

Current dynamic cone penetrometers (DCPs) are manual and cumbersome, lacking automation for data collection and transmission, which leads to user error and inaccurate soil compaction assessment, especially in small openings like keyhole openings where accurate readings are difficult to obtain.

Innovation Solution

An automated device with a sensor assembly, data acquisition, and transmitter for DCPs, featuring distance sensing, data processing, and wireless communication to enable remote monitoring and data logging, including weight detection and position verification, allowing for accurate and efficient soil compaction data collection and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual operation and recording methods are used, then device complexity is reduced, but user error increases and measurement precision deteriorates

Engineering Contradiction:
Improvesoil compaction assessment accuracyVSAvoidautomation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical operations with automated electronic systems. A sensor assembly with distance sensor, data acquisition circuitry, and wireless transmitter automatically measures penetration depth and transmits data, eliminating manual recording and reducing user error while improving measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The DCP system performs self-measurement and self-recording through integrated sensors and electronics. The system automatically detects weight position, measures penetration distance, records blow counts, and transmits data without requiring manual intervention, thereby improving accuracy while keeping the core mechanical penetration function simple.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If automated sensor assemblies are added to DCP, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvepenetration depth measurement accuracyVSAvoidsensor assembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The automated system is segmented into distinct functional modules: a sensor target attached to the shaft, a sensor assembly containing the distance sensor and electronics, and a wireless transmitter. This modular segmentation allows each component to be optimized independently and simplifies integration while maintaining measurement precision.

Inventive Principle:
Principle #1Segmentation

3Loss of information

If remote data transmission is implemented, then information loss is reduced, but device complexity increases

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidwireless communication system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent introduces a wireless transmitter as an intermediary device that bridges the DCP measurement system and remote data logging. The transmitter receives data from the sensor assembly and wirelessly transmits it to external devices, eliminating manual data transfer and ensuring complete information capture without requiring complex integrated processing systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If automated weight detection is added, then measurement precision improves, but ease of operation deteriorates

Engineering Contradiction:
Improveblow count detection accuracyVSAvoiddevice operation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system incorporates a weight detection assembly with a sensor that provides automatic feedback when the drop weight is in the upper position. This feedback mechanism automatically records blow counts and verifies proper weight positioning, improving measurement precision while maintaining ease of operation through automated detection rather than manual counting.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automated system reduces user error, provides real-time data monitoring, and enables secure, tamper-proof record-keeping of soil compaction data, facilitating accurate assessments even in small openings by automating the data collection and transmission process.

Implementation Method 1

The sensor assembly features a distance sensor, data acquisition circuitry, and a wireless transmitter. The sensor target is attached to the shaft of the DCP between the conically shaped tip and the anvil. In operation, the distance between the sensor and the sensor target is detected and streamed as an electronic signal from the transmitter.

Methodology Applied
Scientific EffectOptical distance sensing: LIDAR

Implementation Method 2

The weight is then released and permitted to fall freely by gravity. The driving energy generated by the weight hitting the anvil causes the tip of the DCP to move in a downward direction into the soil.

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS8485024B2Device and methods for use of a dynamic cone penetrometer for evaluating soil compaction
Publication Date: 2013.07.16 SANDY GOLGART SALES
  • US8485024B2 patent drawing
  • US8485024B2 patent drawing
  • US8485024B2 patent drawing

AI summary

The present invention includes a device and method for more particularly evaluating the compaction of soil by automating the use of a prior art dynamic cone penetrometer such that user error and error caused by field conditions are eliminated. Recordation of penetrometer data previously not recorded is made more precise by the present invention such that standardized measurement results. The device further includes means for facilitating the determination of compaction of soils through keyhole openings and a means for automating the collection and processing of the generated compaction data.