Automated Image Acquisition System with Synchronized Background Panel
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Solution Overview
Problem
Online and mail-order retailers face challenges in efficiently acquiring and processing product images from multiple directions due to labor-intensive and costly methods, which result in inconsistent images despite post-processing techniques.
Innovation Solution
An automated image acquisition system that includes a photographing machine with a camera, carrier, and background panel, where the camera and background panel move in synchronization to maintain a consistent background across multiple shots, reducing the need for extensive post-processing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Extent of automation
If manual photographing methods are used, then flexibility in capturing images is maintained, but labor intensity and cost increase substantially
Solution Approach 1:
The system enables self-service through automated image acquisition where the camera automatically captures images of products as they pass through the imaging zone without requiring manual photographing operations. The automated mechanism performs the imaging function independently, eliminating the need for human photographers while maintaining consistent image quality.
Solution Approach 2:
The patent replaces the manual mechanical system of human photographers with an automated imaging system that uses controlled camera movement and product conveyance mechanisms. This substitution eliminates human labor while maintaining the ability to capture images from multiple directions and angles.
2Adaptability or versatility
If multiple photographers are employed to capture images from different directions, then image coverage is improved, but staff requirements and facilities increase
Solution Approach 1:
A single automated imaging system performs the multi-functionality of multiple photographers by capturing images from various directions and angles. The system can image products from front, side, back, and top views using one integrated apparatus, eliminating the need for separate photographing stations for each direction.
Solution Approach 2:
The system uses dynamic camera positioning and product conveyance mechanisms to capture images from different directions. The camera can move to various positions and angles, and products can be conveyed through the imaging zone in controlled movements, enabling versatile image capture without requiring multiple static photographing stations.
3Productivity
If manual image processing is used, then flexibility in post-processing is maintained, but time and cost increase
Solution Approach 1:
The system enables continuous automated image acquisition and processing operations. Products continuously pass through the imaging zone while the camera automatically captures images, eliminating interruptions and delays associated with manual processing. The continuous operation maintains consistent productivity without time loss.
4Manufacturing precision
If post-processing techniques are applied to remove inconsistencies, then image consistency is improved, but processing cost and time increase
Solution Approach 1:
The system performs preliminary actions during the image acquisition phase by using controlled lighting, camera positioning, and product conveyance to ensure consistent images are captured from the start. By preventing inconsistencies during capture rather than correcting them later, the system eliminates the need for extensive post-processing time while maintaining high image consistency.
Data Source
AI summary
A system for acquiring images includes a photographing machine. The photographing machine includes a base, a carrier coupled to the base, a camera coupled to the carrier, a camera positioning system, and a background panel coupled to the carrier. The camera can take photographs of an object when the object is in a target zone. The camera positioning system moves the carrier to position the camera and to point the camera at the target zone. When the carrier is moved to position the camera, at least a portion of the background panel moves such that at least a portion of the background panel maintains a position opposite the camera relative to the target zone.