Automated Medication Handling System with Single-Dose Tracking

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Solution Overview

Problem

Healthcare institutions face challenges in managing large drug inventories, including unexplained losses, theft, and the burden of tracking expiration dates and lot numbers, due to manual processes and lack of automation in drug dispensing systems.

Innovation Solution

An automated medication handling system that packages drugs in single-dose containers with machine-readable identifiers, monitors expiration dates, and optimizes drug usage and location, using a processing unit to manage inventory and automate the dispensing process from pharmacy to patient care areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual inventory management and drug dispensing processes are used, then pharmacists can directly handle and verify medications, but the workload increases significantly and errors such as unexplained losses, theft, and expiration tracking become more frequent

Engineering Contradiction:
Improvedrug inventory accuracyVSAvoidpharmacist workload
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The automated dispensing machine performs inventory management, expiration date tracking, and drug dispensing operations autonomously. The system self-monitors stock levels, automatically identifies expired drugs, and manages the entire dispensing process without requiring continuous pharmacist intervention, thereby reducing workload while maintaining reliability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual pharmacist operations are replaced by an automated mechanical system with computer control. The machine uses automated mechanisms for drug storage, retrieval, verification, and dispensing, eliminating the need for manual handling and reducing human error while improving operational efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If automated drug dispensing machines are used, then pharmacist workload is reduced, but the machines lack knowledge of medication properties and cannot track lot numbers or expiration dates

Engineering Contradiction:
Improveautomation levelVSAvoidmedication tracking capability
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The automated dispensing machine incorporates sensors, bar code scanners, and computer systems that continuously monitor and track medication information including lot numbers, expiration dates, and inventory levels. The system receives feedback from these monitoring mechanisms and automatically adjusts its operations to ensure accurate tracking and prevent dispensing of expired or incorrect medications

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

A computer control system acts as an intermediary between the automated mechanical components and the medication inventory data. This intermediary processes information about lot numbers, expiration dates, and drug properties, enabling the machine to make intelligent decisions about which medications to dispense and when to alert pharmacists about inventory issues

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If bulk drug storage is maintained in hospitals, then inventory availability for patients is ensured, but carrying costs increase and risks of loss and theft increase

Engineering Contradiction:
Improvedrug availabilityVSAvoidinventory carrying cost
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The automated dispensing machine divides the bulk drug inventory into individual single-dose units, each stored in separate compartments. This segmentation allows the system to track and dispense only the specific doses needed for current patients, reducing the amount of bulk inventory that must be maintained on-site while ensuring availability of required medications

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary packaging of drugs into single-dose units with encoded information before they reach the dispensing machine. This advance preparation enables automated identification and tracking, allowing hospitals to maintain smaller on-site inventories while ensuring rapid availability of needed medications through efficient automated retrieval

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8065035B2Automated medication handling system
Publication Date: 2011.11.22 CAREFUSION 303 INC
  • US8065035B2 patent drawing
  • US8065035B2 patent drawing
  • US8065035B2 patent drawing

AI summary

Described herein are embodiments of systems and methods for providing an automated medication handling system that can, among other things, single-dose package medications, store and dispense medications in a pharmacy, transport medications to a nursing unit or other remote location, store them at that remote location, and load them into a portable unit carried by a nurse, who may dispense the medication at a bedside.