Automated MPN Assay Calibration for Accurate CFU Quantification

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing MPN methods for determining colony-forming-units (CFUs) of bacteria in samples are labor-intensive and lack accuracy due to variables like lag times and growth rates, making it difficult to quantify pathogen presence and concentration efficiently.

Innovation Solution

An automated assay system using flow cytometry, PCR, and immunoassay in combination with serial dilution, along with a microfluidic cartridge and magnetophoresis, to accurately determine CFU levels by generating results from positive dilutions and applying a calibration curve for precise quantitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If classic MPN analysis with serial dilution and enrichment is used, then pathogen concentration can be determined, but the method is labor-intensive and lacks accuracy due to variables like lag times and growth rates

Engineering Contradiction:
Improveaccuracy of CFU determinationVSAvoidlabor intensity and procedural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical operations (serial dilution, enrichment, plating) with automated robotic systems and microfluidic devices. The robotic system automatically performs dilution series and transfers samples, while microfluidic cartridges handle enrichment and detection, eliminating human labor and associated variability in the MPN determination process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent standardizes and controls critical parameters such as incubation time, temperature, and dilution factors through automated systems. By fixing these parameters and using calibrated detection methods, the system eliminates variability from manual operations while maintaining the ability to determine pathogen concentration accurately.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple dilution steps are performed to determine CFU levels, then quantification accuracy can be improved, but the analysis time and processing duration increase

Engineering Contradiction:
Improvequantification accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs enrichment of all dilution samples simultaneously in parallel microfluidic chambers before detection. This preliminary enrichment step allows multiple dilution levels to be processed concurrently rather than sequentially, maintaining quantification accuracy while reducing total analysis time by eliminating serial processing delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent transitions from sequential linear processing to parallel three-dimensional microfluidic processing. Multiple dilution samples are enriched and detected simultaneously in vertically stacked or laterally arranged microfluidic channels, enabling time compression while preserving the analytical rigor of multiple dilution steps.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If traditional MPN methods are used, then pathogen presence can be detected, but sensitivity and dynamic range are limited

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddynamic range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs a multi-functional detection platform that combines fluorescence detection, absorbance measurement, and cell imaging capabilities within a single system. This allows the same instrument to detect pathogens across a broad dynamic range from low to high concentrations using different detection modes, enhancing both sensitivity and adaptability to various pathogen loads.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses adjustable detection thresholds and gain settings that can be dynamically optimized for different expected pathogen concentrations. The system adapts its detection parameters based on the dilution series results, maintaining high sensitivity for low concentrations while accurately quantifying high concentrations through automated threshold adjustment.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides rapid and accurate quantification of CFUs with reduced dilution steps, enhancing sensitivity and dynamic range, allowing for automated determination of pathogen presence and concentration within a shorter timeframe.

Implementation Method 1

The system uses magnetophoresis to manipulate particles or cells with a ferrofluid in microfluidic channels. The ferrofluid is a colloidal suspension of polymer or surfactant stabilized superparamagnetic nanoparticles, which, under the influence of a magnetic field generated by the PCB, as well as a pumping system built into the cartridge, particles or cells and be concentrated or otherwise focused and flowed along a surface of capture zone coated with binders specific for a particular target particle or cell.

Methodology Applied
Scientific EffectMagnetophoresis: Magnetism

Implementation Method 2

After capture, the particles or cells can be labeled for fluorescence detection, via, for example, fluorescent DNA intercalating dyes, labeled target specific binders such as labeled antibodies, enzyme substrates specific for intracellular enzymes, and labeled nucleic acid probes that enable fluorescence in-situ hybridization detection of target specific DNA, mRNA or rRNA sequences. The optics can include a camera and microscope objective along with, for example, a specific LED and/or a filter set that enables excitation and detection of emission of the label fluorophores.

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS12522854B2Systems, devices and methods for determining most probable number in biological sample analysis
Publication Date: 2026.01.13 ANCERA LLC
  • US12522854B2 patent drawing
  • US12522854B2 patent drawing
  • US12522854B2 patent drawing

AI summary

Embodiments of the present disclosure include systems, devices and methods for increasing the accuracy of an MPN, using assay instrumentation. For example, such embodiments can be accomplished by pre-loading the assays system with standard curves generated from measurements made with dilutions of known levels of pathogens. When such an approach is used, for each sample, the value from the last positive dilution and a calibrated assay count can both be used to provide a more accurate CFU per sample value than would be determined from just the last positive dilution alone.