Automated multi-dispenser and multi-replenisher of products, and method for product unloading
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Solution Overview
Problem
Automated storage systems in the pharmaceutical industry are costly, rigid, and require high maintenance due to their complex drive systems, limiting versatility and efficiency in product loading and unloading.
Innovation Solution
A modular automated multi-dispenser and multi-replenisher system with horizontal translational motion allows simultaneous loading and unloading of products from inclined shelves using independent 'cart' subsystems with wireless control and optical linear encoders, eliminating the need for vertical motion and reducing costs through modularity and easy maintenance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Extent of automation
If traditional automated storage systems use complex drive systems with toothed or flat belts and permanent-magnet linear motors, then automation capability is improved, but device complexity and maintenance costs increase
Solution Approach 1:
The system divides the automated storage into multiple independent shelving units, each with its own simple drive mechanism. Instead of one complex centralized drive system, each shelf unit operates independently with its own motor and belt, reducing overall system complexity while maintaining automation capability.
Solution Approach 2:
The patent replaces complex permanent-magnet linear motors with simpler mechanical drive systems using toothed or flat belts coupled with conventional motors. This substitution reduces device complexity and maintenance requirements while achieving the same automated movement function.
2Manufacturing precision
If automated storage systems use rigid structured designs, then manufacturing precision is improved, but adaptability and versatility decrease
Solution Approach 1:
The shelving units are designed to be dynamically configurable, allowing shelves to be added, removed, or repositioned easily. The modular design enables the system to adapt to different storage requirements while maintaining precise manufacturing standards for each individual module.
Solution Approach 2:
Each shelving unit is designed as a universal module that can serve multiple functions and be configured in various arrangements. The standardized interfaces and dimensions allow the same basic unit to adapt to different storage needs and spatial configurations.
3Volume of moving object
If vertical motion is used for loading and unloading products, then space utilization is improved, but device complexity and maintenance requirements increase
Solution Approach 1:
Instead of vertical motion for loading and unloading, the system uses horizontal translation of the shelving units themselves. The carts move horizontally along the shelves, and the entire shelving unit translates horizontally to position products for loading/unloading, eliminating the need for complex vertical motion mechanisms while maintaining efficient space utilization.
Data Source
AI summary
An automated multi-dispenser and multi-replenisher of products for concurrent loading and unloading of products that simplifies existing systems, consisting of an elongated structure (1) which supports several central shelving units (2) with a set of inclined shelves (3) arranged at different heights one below the other and one next to the other, comprising a plurality of horizontal shelves (5) at each longitudinal side of the elongated structure (1); at least one rear loading subsystem in the form of a cart (6), which travels over these lateral shelving units (4) in order to leave the products on the highest section of the inclined shelves (3); at least one front unloading subsystem in the form of a cart (7), which collects the products from the lowest section of the inclined shelves (3), where the carts (6) and (7) also cover a plurality of inclined channels (8) including a support (9).