Automated Pneumatic Device for Point-of-Care Cell Processing

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Solution Overview

Problem

Manual methods for concentrating Platelet Rich Plasma (PRP) and Platelet Poor Plasma (PPP) through hollow fiber devices are laborious and cumbersome due to the need for repetitive motions to create a pressure gradient, leading to operator fatigue and inefficiency.

Innovation Solution

An automated device using pneumatic force to sequentially push plungers in syringes connected via a concentrator, allowing for coordinated movement and concentration of therapeutic fluids without manual effort, maintaining the existing disposable device design and operating principle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual methods are used to pump fluid through the hollow fiber device, then the fluid can be concentrated, but the operator experiences fatigue and the process becomes laborious

Engineering Contradiction:
Improvefluid concentration efficiencyVSAvoidoperator fatigue
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent replaces the manual mechanical pumping system with an automated pneumatic system. The pneumatic device uses compressed gas to automatically advance and retract plungers in syringes, eliminating the need for manual pressing motions. This substitution of mechanical manual operation with automated pneumatic actuation directly resolves the contradiction by maintaining fluid concentration capability while eliminating operator fatigue.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The pneumatic system enables the device to perform the pumping action autonomously without continuous human intervention. Once the pneumatic device is activated, it automatically cycles the plungers to push fluid through the hollow fiber concentrator, allowing the system to serve itself in performing the repetitive pumping task that previously required manual effort.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If repetitive manual motions are used to create pressure gradient, then fluid dewatering is achieved, but the process becomes cumbersome and time-consuming

Engineering Contradiction:
Improvefluid dewatering controlVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The pneumatic system enables continuous automated operation of the plungers, eliminating the interruptions and repetitive start-stop motions inherent in manual operation. The pneumatic device can continuously cycle the plungers to maintain a steady pressure gradient across the hollow fiber concentrator, achieving continuous fluid dewatering without the time losses associated with manual repositioning and effort.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent employs pneumatic pressure to automatically generate and maintain the pressure gradient required for fluid dewatering. Instead of relying on manual pressing motions, compressed gas is used to actuate the plungers, creating a controlled and sustained pressure differential that drives fluid through the hollow fiber membrane efficiently and without time loss.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Extent of automation

If automated pneumatic system is implemented, then operator fatigue is eliminated, but device complexity increases

Engineering Contradiction:
Improvepumping automationVSAvoidsystem structure
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The pneumatic device serves as an intermediary component that bridges the control system and the fluid handling syringes. Rather than directly complicating the fluid path, the pneumatic system acts as a separate actuation layer that automatically controls the plungers, achieving automation while keeping the fluid handling pathway relatively simple and maintaining compatibility with existing syringe-based disposable devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automated system reduces operator fatigue and enhances the efficiency of fluid concentration by providing a controlled process for multiple cycles, effectively concentrating therapeutic fluids while maintaining sterility and minimizing cell viability loss.

Implementation Method 1

the pneumatic mechanism will push the plungers in sequence to force the fluid from one syringe to the other

Methodology Applied
Scientific EffectPneumatic force: Pressure Gradient

Implementation Method 2

uses pressure as the motive force for driving PRP or PPP (segregated from blood/BMA via centrifugation) through a filter constructed of hollow fibers

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

The concentration of various growth factors and proteins with a potential therapeutic benefit in PRP and PPP reflects that found in the plasma or bone marrow

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS10493194B2Automated device for point-of-care cell processing
Publication Date: 2019.12.03 SPINESMITH PARTNERS LP
  • US10493194B2 patent drawing

AI summary

The invention is directed to a device for the concentration of fluids comprising a donor receptacle containing a fluid to be concentrated, the donor receptacle comprising a plunger; a receiving receptacle to receive the concentrated fluid, the receiving receptacle comprising a plunger; a concentrator device that is connected to the donor receptacle and the receiving receptacle; and a housing that encloses the donor and receiving receptacles and the concentrator device that the plungers of the donor and receiving receptacles are enclosed within chambers that are gas tight.