Automated Pressure Integrity Testing for Underground Formations

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Solution Overview

Problem

Current pressure integrity tests for underground formations are plagued by manual procedures, leading to poor consistency and repeatability, significant fluid losses, friction pressure losses, and unstable pump operations, making data logging, storage, and reporting challenging in the oil and gas industry.

Innovation Solution

An automated monitoring and supervisory system that real-time monitors pressure and volume data, determining relationships and providing immediate feedback and warnings on parameters like leakage rate, trapped air, and pump performance, using high-resolution sensors and advanced data analysis techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual procedures are used for operating pumps and chokes, then ease of operation is maintained, but reliability and consistency of test results deteriorate

Engineering Contradiction:
Improveconsistency and repeatability of pressure testsVSAvoidautomation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs self-monitoring and self-analysis of pressure integrity test data, automatically detecting test phases, identifying anomalies, and generating reports without requiring manual intervention during the testing process

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical operation of pumps and chokes is replaced with an automated control system that uses sensors, processors, and actuators to manage the testing process, improving consistency and reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If manual monitoring is used, then device complexity is reduced, but measurement precision and real-time analysis capability deteriorate

Engineering Contradiction:
Improvereal-time data analysis accuracyVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system continuously monitors pressure and volume data throughout the entire test process without interruption, enabling real-time detection of test phases and anomalies rather than relying on discrete manual measurements

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system automatically analyzes monitored data in real-time and provides feedback about test status, anomalies, and quality metrics, enabling immediate adjustment of testing parameters if needed

Inventive Principle:
Principle #23Feedback

3Reliability

If automated real-time monitoring is implemented, then reliability and consistency improve, but loss of time for data processing and analysis increases

Engineering Contradiction:
Improvetest result consistencyVSAvoiddata logging and reporting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system automatically identifies test phases and prepares analysis reports in advance during the monitoring process, so that by the time the test completes, all data processing and reporting is already prepared or in progress, eliminating post-test analysis delays

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11702927B2Method and apparatus for automated pressure integrity testing (APIT)
Publication Date: 2023.07.18 EQUINOR ENERGY AS
  • US11702927B2 patent drawing
  • US11702927B2 patent drawing
  • US11702927B2 patent drawing

AI summary

A method of conducting a pressure integrity test for an underground formation includes: whilst fluid is supplied to and/or released and returned from the underground formation under pressure, using an automated monitoring and supervisory system to: monitor the pressure of the fluid being supplied to and/or returned from the underground formation in real-time, monitor a volume of the fluid that is supplied to and/or returned from the underground formation in real-time, determine one or more relationship(s) for the monitored pressure and the monitored volume as the pressure and the volume vary relative to each other and/or with time during the real-time monitoring thereof, and analyze the monitored pressure and volume data using the one or more relationship(s) either in real-time or after completion of the pressure integrity test in order to provide information and/or warnings concerning at least one parameter relating to the underground formation.