Automated Slide Carrier Positioning for Microscope Examination

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Solution Overview

Problem

The current method of loading slides into automated examination systems is inefficient and time-consuming, requiring manual swapping of carriers, which wastes operator time.

Innovation Solution

A system comprising a carrier with a retention hole and a cartridge having compartments with guide holes, along with a cartridge positioning system using drive rods and actuators to automate the loading and unloading process, allowing for seamless handling of multiple slides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual carrier swapping is used, then the system structure is simple, but operator time is wasted and efficiency is low

Engineering Contradiction:
Improveslide handling efficiencyVSAvoidcarrier cartridge system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements nesting by placing multiple carriers within a single cartridge, which is then inserted into the automated system. The cartridge acts as a container holding several carriers (each carrying slides), allowing multiple slides to be processed through a single cartridge insertion/removal cycle. This nested structure enables automated handling of multiple carriers without requiring manual swapping of each individual carrier, thereby improving productivity while managing device complexity through hierarchical organization.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent applies preliminary action by pre-organizing multiple carriers into a cartridge before insertion into the automated system. The carriers are arranged in specific positions within the cartridge (e.g., using guide holes, spacers, and alignment features) so that when the cartridge is inserted, the system can automatically access and process slides from multiple carriers without manual intervention. This pre-prepared configuration enables seamless automated operation.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If automated carrier handling is implemented, then operator time is saved, but the device complexity increases

Engineering Contradiction:
Improveoperator time for carrier swappingVSAvoidautomated positioning system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent introduces a cartridge as an intermediary component between the manual carrier and the automated system. The cartridge provides standardized interfaces (guide holes, alignment features, positioning mechanisms) that enable automated handling without requiring complex direct manipulation of individual carriers. This intermediary structure simplifies the automation interface while reducing operator time for carrier swapping.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the carrier handling function into two independent parts: the cartridge (which provides automated positioning and handling features) and the carriers (which hold the slides). This segmentation allows the automated system to interact with the cartridge through standardized mechanisms while the carriers maintain their simple slide-holding function. The separation of concerns reduces overall device complexity while enabling automated operation.

Inventive Principle:
Principle #1Segmentation

3Productivity

If multiple carriers are held in one cartridge, then handling efficiency improves, but alignment precision becomes more difficult

Engineering Contradiction:
Improvenumber of slides processed per cycleVSAvoidcarrier alignment within cartridge
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs asymmetric design elements for alignment, such as offset guide holes, non-symmetric spacer placements, and keyed positioning features within the cartridge. These asymmetric features ensure that carriers can only be inserted in the correct orientation and position, providing precise alignment without requiring complex adjustment mechanisms. The asymmetric geometry inherently guides the carriers into proper alignment during insertion.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent replaces complex mechanical alignment adjustment mechanisms with simpler geometric constraints and self-aligning features. Instead of using adjustable mounts or complex positioning mechanisms, the design relies on fixed guide holes, rigid spacers, and interference-fit features that automatically align carriers when inserted into the cartridge. This substitution of mechanical adjustment with geometric constraint simplifies the system while maintaining alignment precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12435574B2Method of handling slides
Publication Date: 2025.10.07 MIKROSCAN TECHNOLOGIES INC
  • US12435574B2 patent drawing
  • US12435574B2 patent drawing
  • US12435574B2 patent drawing

AI summary

A method of positioning a slide for examination is disclosed. The method includes the steps of placing the slide in a carrier configured to retain the slide, placing the carrier in a cartridge configured to accept the carrier, coupling the cartridge to a microscope, and activating the microscope to automatically extract the carrier from the cartridge and position the carrier such that a portion of the slide is disposed within a field of view (FOV) of the microscope.