Automated Slide Carrier Positioning for Microscope Examination
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Solution Overview
Problem
The current method of loading slides into automated examination systems is inefficient and time-consuming, requiring manual swapping of carriers, which wastes operator time.
Innovation Solution
A system comprising a carrier with a retention hole and a cartridge having compartments with guide holes, along with a cartridge positioning system using drive rods and actuators to automate the loading and unloading process, allowing for seamless handling of multiple slides.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual carrier swapping is used, then the system structure is simple, but operator time is wasted and efficiency is low
Solution Approach 1:
The patent implements nesting by placing multiple carriers within a single cartridge, which is then inserted into the automated system. The cartridge acts as a container holding several carriers (each carrying slides), allowing multiple slides to be processed through a single cartridge insertion/removal cycle. This nested structure enables automated handling of multiple carriers without requiring manual swapping of each individual carrier, thereby improving productivity while managing device complexity through hierarchical organization.
Solution Approach 2:
The patent applies preliminary action by pre-organizing multiple carriers into a cartridge before insertion into the automated system. The carriers are arranged in specific positions within the cartridge (e.g., using guide holes, spacers, and alignment features) so that when the cartridge is inserted, the system can automatically access and process slides from multiple carriers without manual intervention. This pre-prepared configuration enables seamless automated operation.
2Loss of time
If automated carrier handling is implemented, then operator time is saved, but the device complexity increases
Solution Approach 1:
The patent introduces a cartridge as an intermediary component between the manual carrier and the automated system. The cartridge provides standardized interfaces (guide holes, alignment features, positioning mechanisms) that enable automated handling without requiring complex direct manipulation of individual carriers. This intermediary structure simplifies the automation interface while reducing operator time for carrier swapping.
Solution Approach 2:
The patent segments the carrier handling function into two independent parts: the cartridge (which provides automated positioning and handling features) and the carriers (which hold the slides). This segmentation allows the automated system to interact with the cartridge through standardized mechanisms while the carriers maintain their simple slide-holding function. The separation of concerns reduces overall device complexity while enabling automated operation.
3Productivity
If multiple carriers are held in one cartridge, then handling efficiency improves, but alignment precision becomes more difficult
Solution Approach 1:
The patent employs asymmetric design elements for alignment, such as offset guide holes, non-symmetric spacer placements, and keyed positioning features within the cartridge. These asymmetric features ensure that carriers can only be inserted in the correct orientation and position, providing precise alignment without requiring complex adjustment mechanisms. The asymmetric geometry inherently guides the carriers into proper alignment during insertion.
Solution Approach 2:
The patent replaces complex mechanical alignment adjustment mechanisms with simpler geometric constraints and self-aligning features. Instead of using adjustable mounts or complex positioning mechanisms, the design relies on fixed guide holes, rigid spacers, and interference-fit features that automatically align carriers when inserted into the cartridge. This substitution of mechanical adjustment with geometric constraint simplifies the system while maintaining alignment precision.
Data Source
AI summary
A method of positioning a slide for examination is disclosed. The method includes the steps of placing the slide in a carrier configured to retain the slide, placing the carrier in a cartridge configured to accept the carrier, coupling the cartridge to a microscope, and activating the microscope to automatically extract the carrier from the cartridge and position the carrier such that a portion of the slide is disposed within a field of view (FOV) of the microscope.


