Automated Store Transfer Device Dynamic Positioning
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Solution Overview
Problem
Existing automated storage systems are inefficient in utilizing space due to empty spaces between objects and are cumbersome, limiting the storage capacity and ability to transfer multiple objects simultaneously.
Innovation Solution
An automated store with a transfer device and electronic command and control system that aligns and positions objects on shelves based on size and destination, optimizing storage by minimizing interference and allowing for efficient placement of objects of varying shapes and sizes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If objects are stored on shelves using known automated store methods, then objects can be stored and retrieved, but empty spaces are created between objects reducing storage capacity
Solution Approach 1:
The patent implements a dynamic positioning system where the transfer device can place objects at variable positions on shelves based on real-time space optimization calculations. The electronic command and control means continuously adjusts object placement to minimize empty spaces, transforming the static shelving arrangement into a dynamically optimized storage system that adapts to different object combinations.
Solution Approach 2:
The system changes the parameter of object position coordinates on shelves, using electronic control to precisely adjust where each object is placed. By varying the positional parameters based on object dimensions and shelf occupancy, the system maximizes space utilization while maintaining efficient storage and retrieval operations.
2Ease of operation
If a horizontal endless chain conveyor is used to transfer objects, then objects can be moved to selected shelves, but the system becomes cumbersome and complicated
Solution Approach 1:
The patent extracts the transfer function from a complex continuous conveyor system and implements it through a simpler, discrete transfer device that operates independently at each shelf level. This removes the cumbersome endless chain conveyor while retaining the essential object transfer capability, significantly reducing system complexity.
Solution Approach 2:
The transfer system is segmented into discrete, independent transfer units that operate at specific locations rather than a continuous conveyor. This segmentation allows for simpler, more maintainable equipment while achieving the same functional goal of moving objects to selected shelves, reducing overall system complexity.
3Adaptability or versatility
If a movable plane with endless chain conveyor is used, then objects can be transferred to any shelf height, but simultaneous transfer of multiple objects is not permitted
Solution Approach 1:
The transfer system is divided into multiple independent transfer units, each capable of operating simultaneously at different shelf levels. This segmentation enables parallel transfer operations, allowing multiple objects to be moved to different shelves at the same time, thereby increasing productivity while maintaining full shelf accessibility.
Solution Approach 2:
Multiple independent transfer units are combined into a coordinated system managed by electronic command and control means. This merging of parallel transfer capabilities allows simultaneous multi-object transfer operations while maintaining the versatility to access any shelf height, resolving the contradiction between adaptability and productivity.
Data Source
AI summary
An automated store comprising at least a plurality of shelves, on which objects are able to be disposed, and a transfer device able to move each of said objects towards a specific shelf; the transfer device comprises a supporting base, able to be disposed aligned and co-planar with each of said shelves, on which each object is able to be temporarily disposed; the automated store also comprises translation means able to thrust at least one object at a time from the supporting base to the specific fixed shelf and vice versa, and electronic command and control means, able to define a position of temporary collocation for the objects on the supporting base, according to the destination of the objects on the specific fixed shelf, in order to allow the translation means to thrust the objects into a corresponding storage position on the specific fixed shelf (aligned with said position of temporary collocation.