Automated Tissue Engineering System with Modular Bioreactor Chambers

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Solution Overview

Problem

Existing tissue engineering devices are limited in functional capabilities, complex, bulky, and require user intervention, making them unsuitable for autologous tissue implant production and difficult to use in clinical settings.

Innovation Solution

A fully automated tissue engineering system with a central microprocessor-controlled housing that includes tissue digestion, proliferation, and product chamber assemblies, equipped with biosensors for monitoring conditions and fluid reservoirs for ease of use and aseptic operation, allowing for the production of autologous cell therapy and tissue implants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing tissue engineering devices are used, then cell culture and expansion can be performed, but the devices are limited in functional capabilities and cannot produce autologous tissue implants

Engineering Contradiction:
Improvefunctional capabilitiesVSAvoidautologous tissue implant production
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The tissue engineering device is designed to perform multiple functions including tissue digestion, cell proliferation, and product formation within a single integrated system. The device can process different tissue types (cartilage, bone, skin, etc.) and produce various cell products (chondrocytes, osteoblasts, fibroblasts, etc.), making it universally applicable for autologous tissue implant production across different clinical applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If existing tissue engineering devices are used, then cell processing can be performed, but the devices are complex and bulky making them difficult to use in clinical settings

Engineering Contradiction:
Improvecell processing capabilityVSAvoidease of use
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The device is divided into separate modular components including a tissue digestion chamber, a cell proliferation chamber, and a product chamber. Each module can be independently assembled and disassembled, allowing for simplified operation and cleaning. The modular design enables the device to be configured for different processing needs while maintaining ease of use in clinical environments.

Inventive Principle:
Principle #1Segmentation

3Productivity

If existing tissue engineering devices are used, then cell culture can be performed, but user intervention is required in many aspects of the cell culturing process

Engineering Contradiction:
Improvecell culture capabilityVSAvoidautomation level
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The device incorporates automated control systems that monitor and regulate critical parameters such as temperature, pH, and oxygen levels within the chambers. The system automatically performs tasks including medium exchange, agitation control, and process timing, minimizing the need for continuous manual intervention while maintaining high productivity in cell culture and tissue engineering operations.

Inventive Principle:
Principle #25Self-service

4Reliability

If centralized processing of human cells is used, then cell therapy can be provided, but transportation and processing costs and hazards increase

Engineering Contradiction:
Improvecell therapy qualityVSAvoidtransportation and processing hazards
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The device enables tissue digestion and cell processing to be performed immediately after tissue harvest in the clinical setting, before any transportation is required. By completing the critical processing steps on-site, the system eliminates the need to transport fresh tissue samples to centralized facilities, thereby reducing transportation hazards and associated costs while maintaining cell therapy quality.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9499780B2Advanced tissue engineering system
Publication Date: 2016.11.22 MILLENIUM BIOLOGIX TECH
  • US9499780B2 patent drawing
  • US9499780B2 patent drawing
  • US9499780B2 patent drawing

AI summary

The invention is an automated advanced tissue engineering system that comprises a housing in which one or more tissue engineering modules are accommodated together with a central microprocessor that controls functioning of the tissue engineering modules. In one embodiment, the tissue engineering module comprises a housing supporting one or more bioreactor chamber assemblies and a fluid reservoir operationally engageable with the housing. The bioreactor chamber assemblies may be selected depending on the end product option desired and may include, for example, a cell therapy bioreactor chamber, a single implant bioreactor chamber and a multiple (mosaic) implant bioreactor chamber.