Automatic Analysis Apparatus with In-Unit Dilution for High Concentrations

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Solution Overview

Problem

Existing photometric analyzers have a limited measuring range, making it difficult to accurately measure concentrations above the measuring range end without either shortening the path length or diluting the sample, both of which have systematic disadvantages.

Innovation Solution

The method involves providing a reaction mixture with a reagent in the analysis apparatus, detecting a first measurement variable, and if it's outside the measuring range, detecting a second measurement variable to determine the necessary dilution, followed by re-detection of the first measurement variable after dilution, allowing for an optimized dilution ratio within the measurement unit without emptying it.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the path length is shortened to measure high concentrations, then the measuring range end is increased, but the measuring range beginning is also increased, reducing the measurement ratio and accuracy for low concentrations

Engineering Contradiction:
Improvemeasuring range endVSAvoidmeasurement ratio
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent implements dynamic path length adjustment within the measurement unit. The system can change the optical path length during operation to adapt to different concentration ranges, allowing the measuring range end to be extended without permanently increasing the measuring range beginning. This dynamic adjustment maintains the measurement ratio and precision for low concentrations while enabling high concentration measurements.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If the sample is diluted prior to measurement to measure high concentrations, then the measuring range end is increased, but the analysis time is increased and sample consumption is increased

Engineering Contradiction:
Improvemeasuring range endVSAvoidanalysis time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent performs preliminary dilution of the sample within the measurement unit before the actual measurement. This preliminary action is integrated into the measurement process itself, allowing the system to handle high concentration samples without requiring separate pre-dilution steps in additional vessels. The dilution is performed automatically as part of the measurement sequence, reducing overall analysis time while maintaining the ability to measure high concentrations.

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If the sample is diluted prior to measurement to measure high concentrations, then the measuring range end is increased, but the sample consumption is increased

Engineering Contradiction:
Improvemeasuring range endVSAvoidsample consumption
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent embeds the dilution process within the measurement unit structure itself. The measurement unit is designed to accommodate both the sample and the dilution medium in an integrated manner, where the dilution occurs within the same spatial constraints as the measurement. This nesting approach allows high concentration measurements without requiring separate dilution vessels, thereby reducing overall sample consumption while maintaining the extended measuring range end.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Quantity of substance

If various path lengths are offered to measure different concentrations, then the measuring range is extended, but the device complexity is increased

Engineering Contradiction:
Improvemeasuring rangeVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Instead of providing multiple fixed path length options, the patent implements a dynamic path length adjustment mechanism within a single measurement unit. The system can automatically change the optical path length during operation based on the sample concentration, eliminating the need for multiple separate measurement units or complex mechanical assemblies. This dynamic approach extends the measuring range while maintaining relatively simple device architecture.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the measurement ratio of the analysis apparatus without expanding the measuring range beginning, reduces analysis time, and minimizes the consumption of dilution solution, enabling more accurate and efficient concentration measurements.

Implementation Method 1

the absorption (extinction) Eλ is a function of the decadic extinction coefficient ελ, the concentration c and the path length (length of the light path in the solution) d. This law is described by the Lambert-Beer law.

Methodology Applied
Scientific EffectLambert-Beer law: Absorption (EM radiation)

Implementation Method 2

When a solution of such a substance is irradiated with light, the absorption (extinction) Eλ is a function of the decadic extinction coefficient ελ

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS12345723B2Method of operating an automatic analysis apparatus and automatic analysis apparatus
Publication Date: 2025.07.01 ENDRESS HAUSER CONDUCTA GMBH CO KG
  • US12345723B2 patent drawing
  • US12345723B2 patent drawing

AI summary

The present disclosure relates to a method of operating an automatic analysis apparatus for determining a parameter of a sample liquid which depends on the concentration of an analyte in the sample liquid on the basis of a first measurement variable detected by the analysis apparatus, wherein the analysis apparatus comprises an optical measuring transducer with a measurement unit, the method including: a) providing a reaction mixture comprising the sample liquid in the measurement unit; b) detecting a first measurement variable for determining the parameter; c) detecting a second measurement variable if step b) reveals that the concentration of the analyte in the reaction mixture is outside the measuring range of the analysis apparatus for detecting the first measurement variable; d) diluting the reaction mixture with dilution liquid as a function of the second measurement variable; and e) re-detecting the first measurement variable for determining the parameter.