Automatic Bee Separation Device Using Pneumatic Blowers

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Solution Overview

Problem

Manual bee separation from beehives in bee boxes is time-consuming and labor-intensive, leading to reduced honey production and quality, with risks of accidents and increased labor costs.

Innovation Solution

An automatic bee separation device that includes a support unit, moving units, an entry unit for withdrawing and reinserting beehives, a bee separation unit for removing bees using brushes or air, and a control unit to automate the process, allowing simultaneous withdrawal and separation of beehives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual bee separation work is performed by workers directly brushing bees from beehives, then the bee separation can be completed, but the work time is significantly increased and productivity is reduced

Engineering Contradiction:
Improvebee separation productivityVSAvoidbee separation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical brushing system with an automated pneumatic system. Compressed air is used to blow bees off the beehive frames and into collection boxes, eliminating the need for workers to manually brush bees. This substitution dramatically reduces the time required for bee separation while maintaining effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system allows the beehives to serve themselves in the separation process. The beehives are positioned on a moving conveyor that automatically transports them through the compressed air separation zone, eliminating the need for workers to manually handle and transport each hive while the separation occurs automatically.

Inventive Principle:
Principle #25Self-service

2Reliability

If manual bee separation is performed to ensure quality honey extraction, then the honey quality can be maintained, but excessive labor costs are incurred

Engineering Contradiction:
Improvehoney qualityVSAvoidlabor cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces the manual mechanical brushing system with an automated pneumatic system. Compressed air is used to blow bees off the beehive frames and into collection boxes, eliminating the need for workers to manually brush bees. This substitution dramatically reduces the time required for bee separation while maintaining effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system allows the beehives to serve themselves in the separation process. The beehives are positioned on a moving conveyor that automatically transports them through the compressed air separation zone, eliminating the need for workers to manually handle and transport each hive while the separation occurs automatically.

Inventive Principle:
Principle #25Self-service

3Productivity

If more workers are mobilized to reduce bee separation time and increase productivity, then the work speed can be improved, but labor costs increase excessively

Engineering Contradiction:
Improvebee separation speedVSAvoidlabor cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces the manual mechanical brushing system with an automated pneumatic system. Compressed air is used to blow bees off the beehive frames and into collection boxes, eliminating the need for workers to manually brush bees. This substitution dramatically reduces the time required for bee separation while maintaining effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system allows the beehives to serve themselves in the separation process. The beehives are positioned on a moving conveyor that automatically transports them through the compressed air separation zone, eliminating the need for workers to manually handle and transport each hive while the separation occurs automatically.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If non-professional personnel perform bee separation work to reduce labor costs, then the labor cost can be reduced, but the risk of accidents such as bee stings increases

Engineering Contradiction:
Improvelabor costVSAvoidbee sting risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the manual mechanical brushing system with an automated pneumatic system. Compressed air is used to blow bees off the beehive frames and into collection boxes, eliminating the need for workers to manually brush bees. This substitution dramatically reduces the time required for bee separation while maintaining effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system allows the beehives to serve themselves in the separation process. The beehives are positioned on a moving conveyor that automatically transports them through the compressed air separation zone, eliminating the need for workers to manually handle and transport each hive while the separation occurs automatically.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automatic device significantly increases productivity, reduces labor costs, minimizes bee injury, and prevents overheating, enabling efficient and safe honey extraction while maintaining bee box integrity.

Implementation Method 1

a first blower which is installed in the beehive rack part and supplies wind toward the beehive hung on the beehive rack part

Methodology Applied
Scientific EffectWind: Wind

Implementation Method 2

a bee separation unit which brushes and removes a bee attached to a surface of the beehive

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11778988B2Automatic bee separation device
Publication Date: 2023.10.10 JEONG HYUK
  • US11778988B2 patent drawing
  • US11778988B2 patent drawing
  • US11778988B2 patent drawing

AI summary

The present invention relates to an automatic bee separation device, and more specifically, to an automatic bee separation device capable of automatically withdrawing a beehive accommodated in a bee box, performing bee separation at the same time, and when the bee separation is completed, inputting the beehive to the bee box. In the automatic bee separation device according to the present invention, since beehive withdrawal work and bee separation work are performed at the same time without requiring a worker to directly and manually withdraw the beehive from the bee box when the bee separation work or honey extraction work is performed after the bee separation work, a speed and efficiency of the work can be maximized in addition to an effect of reducing a labor cost. Therefore, as productivity increases, an effect of increasing income can be generated.