Automatic Bin Lid Opener System with Programmable Remote Control
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Solution Overview
Problem
The existing remote grain bin lid opener systems are labor-intensive, unsafe, and lack programmability and remote operation capabilities, posing challenges for farmers, especially as the agricultural workforce ages and fewer young farmers enter the field.
Innovation Solution
An automatic bin lid opener system comprising a bin top closure with a lid first and second portion, a telescopic cylinder, swivel joint, bail, and a programmable control box that allows remote operation via a cell phone application, enabling programmable settings and reduced labor for opening and closing bin lids, with the ability to operate multiple bins simultaneously or independently.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a farmer climbs a ladder to manually open the bin lid, then the bin lid can be opened, but the operation becomes dangerous and labor-intensive
Solution Approach 1:
The patent replaces the manual mechanical system of climbing and lifting with an automated mechanical system. A motorized actuator mounted on the bin automatically opens the lid by applying force to the lid's lifting mechanism, eliminating the need for human climbing and manual labor.
Solution Approach 2:
The bin lid opening system becomes self-service through automation. The motorized actuator is triggered automatically based on pre-programmed conditions (time, temperature, humidity sensors) or remote commands, allowing the system to open lids autonomously without human intervention.
2Extent of automation
If remote operation capabilities are added to bin lid openers, then labor is reduced and safety is improved, but device complexity and manufacturing cost increase
Solution Approach 1:
The control system is designed to perform multiple functions: it can operate in fully automatic mode using onboard sensors and pre-programmed logic, in semi-automatic mode with remote initiation, or in manual mode. This multi-functionality allows the same hardware platform to serve different operational needs without requiring separate systems.
Solution Approach 2:
A wireless communication module serves as an intermediary between the remote user and the bin lid actuator. This module enables remote operation capabilities while keeping the core mechanical opening system relatively simple, as the wireless interface handles the complexity of remote communication protocols and signal processing.
3Adaptability or versatility
If programmable control is implemented in bin lid openers, then operational flexibility and adaptability improve, but device complexity and manufacturing cost increase
Solution Approach 1:
The control system is designed to be dynamic and adaptable rather than static. It incorporates sensors that continuously monitor environmental conditions (temperature, humidity) and allow the lid operation schedule to be adjusted in real-time based on actual bin conditions, enabling the system to adapt to varying storage requirements for different materials.
Solution Approach 2:
The system incorporates feedback loops where sensors monitor bin conditions (temperature, humidity, material level) and feed this information back to the control unit. The controller automatically adjusts lid operation timing and duration based on this feedback, providing intelligent adaptability without requiring complex manual programming.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system significantly reduces labor and enhances safety by allowing remote operation of bin lids, providing programmable control and adaptability to different materials, such as grain, while ensuring reliable operation and ease of installation, thus addressing the limitations of existing systems.
Implementation Method 1
An automatic bin lid opener system is provided which includes a bin lid operator having an actuator, a telescopic cylinder having a first and a second end
Data Source
AI summary
An automatic bin lid opener system is an apparatus used for opening and closing the top hatch of a storage bin from a control box at ground level to allow the user to avoid climbing ladders to the top of the storage bin. The control box may be operated manually or may be programmed to operate automatically as preferred by the user. The programmable control box may also be operated remotely at great distances via a cell phone using a cell phone application.