Automatic Carbonizing Collector for On-Site Waste Reduction

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Solution Overview

Problem

Current waste management methods, including manual door-to-door collection and disposal, are inefficient, costly, and environmentally harmful, leading to pollution and health risks due to the lack of effective on-site reduction, recycling, and disinfection of municipal waste.

Innovation Solution

An automatic carbonizing collector system that automatically receives, collects, decomposes, recycles, disinfects, and eliminates waste on-site using infrared sensors, ultraviolet and ozone treatment, and a self-sustaining energy system, reducing waste volume and pollution while replacing manual collection methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual door to door waste collection is used, then waste can be collected and transported to disposal sites, but it is time consuming, energy wasting, high cost, and causes pollution and health risks

Engineering Contradiction:
Improvewaste collection efficiencyVSAvoidtime consuming collection process
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The waste collection system performs collection, carbonization, and disposal functions automatically at the waste generation site without requiring manual door-to-door collection. The automatic carbonizing collector receives waste, automatically carbonizes it to reduce volume, and eliminates the need for transportation, making the system self-sufficient and highly efficient

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The harmful components of waste are extracted and eliminated through automatic carbonization at the source. The system separates waste into carbonized products (useful) and eliminated waste (harmful removed), preventing pollution and health risks while improving collection efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-generated harmful factors

If landfill and incineration are used for waste disposal, then waste can be disposed of, but it causes serious secondary pollution including air pollution and water pollution

Engineering Contradiction:
Improvepollution from waste disposalVSAvoidsecondary pollution to environment
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The system converts harmful waste into beneficial carbonized products through carbonization. Instead of directly landfilling or incinerating waste which causes pollution, the automatic carbonizing collector transforms waste into useful carbon materials while eliminating harmful components, turning a harmful process into a beneficial one

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The carbonization process changes the physical and chemical parameters of waste through controlled thermal decomposition. By changing temperature, pressure, and atmospheric conditions in the carbonizing tank, waste is transformed into carbonized products with different properties that are less harmful and more useful

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If bio composting is used in resident units, then waste can be decomposed on site, but it needs long time ferment, extra space, and can cause odor and breeding for insects

Engineering Contradiction:
Improveon-site waste decompositionVSAvoidlong time ferment period
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The system changes the decomposition parameters from slow biological fermentation to rapid thermal carbonization. By controlling temperature, pressure, and atmosphere in the carbonizing tank, waste is processed much faster than traditional composting, reducing the time from weeks/months to hours while eliminating odor and insect breeding issues

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The carbonization process involves phase transitions from solid waste to carbonized products through controlled thermal decomposition. This phase change process is much faster and more efficient than biological fermentation, achieving rapid waste reduction without the negative effects of composting

Inventive Principle:
Principle #36Phase transitions

4Adaptability or versatility

If manual identification and voluntary sort are used for recycling, then waste can be separated, but it depends on human consciousness and behavior, efficiency is low, and faults can cause failure of waste sort

Engineering Contradiction:
Improvewaste sorting capabilityVSAvoidsorting efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system replaces manual mechanical sorting with automatic carbonization technology. Instead of relying on human identification and sorting, the automatic carbonizing collector processes all waste types uniformly through thermal decomposition, eliminating the inefficiencies and errors of manual sorting while maintaining versatility in handling different waste types

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10131845B2Automatic carbonizing collector for wastes
Publication Date: 2018.11.20 QIU ZEGUO
  • US10131845B2 patent drawing
  • US10131845B2 patent drawing
  • US10131845B2 patent drawing

AI summary

A method of using automatic carbonizing collector to eliminate waste on site pertains to automatic collection of wastes, reduce, recycle and eliminate the wastes on the site where the waste producing, to replace manual door to door collection, landfill and incineration of wastes. The carbonizing collectors set in where the waste producing is comprised of an automatically opening lid (4), putting wastes into container (2) set in carbonizing tank (14), carbonizing the wastes under anaerobic condition by heater (13) and burner (16), collecting carbonized products by pipe (15) and pipeline (202) which connecting with all of the carbonizing collectors in a city, storing the products in tank (18) and collecting tank (207) of the carbonizing collectors for fuel, cleaning the carbonized products in carbonizing tank (14) by taking out pail (3), shredding the carbonized products into conductible particle, the carbonized products going through pipeline (202) to collecting tank (207). A supervisory control center (205) and a main board (21) set in the carbonizing collector automatically manage the project formed by the pipeline (202) and the carbonizing collectors.