Automatic Disconnect System for Utility Meter Safety

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Solution Overview

Problem

The lack of proper placarding for alternate power sources in utility meters poses a safety risk for emergency personnel and electricians, as they may assume a load is de-energized when the meter is removed, leading to potential hazards due to the alternate power source continuing to power the load.

Innovation Solution

An automatic disconnect device that detects the presence or absence of an energy meter and automatically disconnects the alternate power source from the transfer switch when the meter is removed, using a detector and mechanism to ensure safe power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a placard is used to identify the alternate power source disconnect location, then safety information can be provided to personnel, but the placard may not be properly placed or may be missed, failing to prevent hazards

Engineering Contradiction:
Improvesafety information deliveryVSAvoidplacard placement compliance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system automatically detects meter removal and triggers disconnect of the alternate power source without requiring manual intervention or reliance on personnel placing placards. The detector monitors meter presence and the control circuit automatically activates the disconnect mechanism, making the safety function self-executing rather than dependent on human compliance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual placard system is replaced with an automated electrical detection and control system. The detector uses electrical contacts or sensors to monitor meter presence, and the control circuit electronically manages the disconnect operation, replacing the mechanical/placard-based warning system with an automated electrical control system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If the meter is removed and personnel assume the load is de-energized, then work can proceed, but the alternate power source may still be powering the load, creating a hazard

Engineering Contradiction:
Improvework efficiencyVSAvoidunintended power activation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of meter presence and proactively disconnects the alternate power source before personnel begin work. By detecting meter removal and automatically triggering disconnect in advance, the system eliminates the hazard before work commences, rather than relying on personnel awareness or post-hoc safety measures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detector continuously monitors meter presence and provides feedback to the control circuit, which automatically adjusts the disconnect state accordingly. This closed-loop feedback system ensures the alternate power source remains connected only when the meter is present and automatically disconnects when the meter is removed, preventing unintended power activation.

Inventive Principle:
Principle #23Feedback

3Reliability

If manual monitoring and placarding is used to track alternate power source status, then safety can be maintained, but the system complexity and potential for human error increase

Engineering Contradiction:
Improvesafety managementVSAvoidsafety system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection, control, and disconnect functions are merged into an integrated system where the detector, control circuit, and disconnect mechanism work as a unified automated unit. This consolidation eliminates the need for separate manual monitoring and placarding procedures, reducing overall system complexity while maintaining or improving safety reliability.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7683603B1Automatic disconnect system, transfer system and method
Publication Date: 2010.03.23 EATON INTELLIGENT POWER LTD
  • US7683603B1 patent drawing
  • US7683603B1 patent drawing
  • US7683603B1 patent drawing

AI summary

A transfer system includes an energy meter, a transfer switch, an automatic disconnect device, and a detector. The energy meter includes an input structured to receive a first power source, and a power output. The transfer switch includes a first input electrically connected to the power output of the energy meter, a second input, an output, and a mechanism structured to transfer one of the first and second inputs to the output of the transfer switch. The automatic disconnect device includes a first input structured to receive a second power source, a second input, an output, and a mechanism structured to electrically connect or disconnect the first input and the output of the automatic disconnect device responsive to the second input. The detector is structured to detect presence of the energy meter and output a corresponding signal to the second input of the automatic disconnect device.