Automatic Liquid Supply Device with Sensor-Based Spill Prevention
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Solution Overview
Problem
Manual pouring of liquids into cups is inefficient and prone to spills in settings like restaurants and KTVs, leading to inconvenience.
Innovation Solution
An automatic liquid supply device with a chassis, tray, conveying mechanism, driving mechanism, and feeding mechanism that includes nozzles with sensors and a controller to accurately dispense liquid into containers on a tray, preventing spills through infrared and liquid level monitoring.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual pouring is used, then operation simplicity is maintained, but pouring efficiency is low and spills occur frequently
Solution Approach 1:
The system uses infrared sensors to automatically detect the presence of cups and liquid level sensors to monitor liquid levels, enabling the device to perform pouring operations autonomously without manual intervention. The controller automatically activates nozzles and controls liquid flow based on sensor feedback, achieving self-service operation that improves efficiency while keeping the interface simple.
Solution Approach 2:
The patent replaces manual mechanical pouring with an automated system using nozzles, flow switches, and electronic controllers. The mechanical action of hand-pouring is substituted by a controlled liquid delivery system that uses sensors and automated mechanisms to achieve precise, spill-free pouring, thereby improving productivity without requiring complex manual operations.
2Manufacturing precision
If automated nozzles with sensors are used, then pouring precision is improved and spills are prevented, but device complexity increases
Solution Approach 1:
The system incorporates infrared sensors that detect cup presence and non-contact liquid level sensors that monitor liquid levels in real-time. This feedback is transmitted to the controller, which automatically adjusts nozzle operation and liquid flow to achieve precise pouring and prevent spills. The feedback mechanism enables accurate control without requiring overly complex mechanical systems.
Solution Approach 2:
The patent introduces a controller as an intermediary that coordinates between sensors, nozzles, and liquid flow. This centralized control unit processes sensor signals and manages the pouring operation, simplifying the overall system architecture while achieving high precision. The intermediary controller integrates multiple functions, reducing the need for complex direct connections between individual components.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables precise and convenient pouring of liquids into multiple containers without spills, improving efficiency and reducing manual labor in liquid distribution.
Implementation Method 1
the infrared sensor is configured for monitoring whether there is a liquid-containing device in the groove
Implementation Method 2
the first non-contact liquid level sensor and the second non-contact liquid level sensor are configured for monitoring a liquid level of the liquid-containing device
Data Source
AI summary
An automatic liquid supply device is provided, which includes a chassis, a tray, a conveying mechanism, a driving mechanism, a feeding mechanism and a center console. The tray is provided in the chassis and is provided with a plurality of rows of grooves, and the grooves are used for placing the liquid-containing device. The conveying mechanism includes a conveying box and a plurality of nozzles, each of the nozzles is communicated with the conveying box, provided with a flow switch, and provided with an infrared sensor and a first non-contact liquid level sensor, and a second non-contact liquid level sensor is provided at the grooves. The driving mechanism is configured for drive the conveying box to move. The center console is provided with a controller which is respectively connected with the flow switch, the infrared sensor, the first non-contact liquid level sensor and the second non-contact liquid level sensor.


