Automatic material pouring device of food frying machines
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Solution Overview
Problem
Existing food frying machines rely heavily on manual intervention for ingredient addition and temperature control, leading to inefficiencies and variability in dish production, especially in high-demand settings like restaurants and hotels.
Innovation Solution
An automatic material pouring device for food frying machines, comprising a machine body with a servo motor-controlled food pot, a material adding device with magnetic attraction and position sensing, and a master controller for precise temperature and ingredient management, allowing for automated addition and stirring of ingredients across various angles.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If manual intervention is used for ingredient addition and temperature control, then the device complexity is reduced, but the productivity and manufacturing precision deteriorate
Solution Approach 1:
The automatic material pouring device is divided into multiple independent modules: a servo motor for precise angular positioning, an inner pot motor for stirring, a heating coil for temperature control, a radiator for cooling, and a material adding device with magnetic attraction. Each module operates independently but coordinates through the master controller, enabling automated high-precision cooking while maintaining manageable system complexity through functional segmentation.
2Device complexity
If manual intervention is used for ingredient addition and temperature control, then the device complexity is reduced, but the manufacturing precision deteriorates
Solution Approach 1:
The system incorporates a temperature sensing device that continuously monitors the temperature of the inner flying pot and feeds this information back to the master controller. The controller adjusts the heating coil and radiator operations based on this feedback to maintain precise temperature control. Additionally, the servo motor precisely positions the outer case body at predetermined angles, ensuring accurate ingredient addition timing and location, thereby achieving high manufacturing precision in dish preparation.
3Productivity
If automated equipment is introduced for ingredient addition and temperature control, then the productivity is improved, but the device complexity increases
Solution Approach 1:
The outer case body serves multiple functions: it acts as a structural housing, a heating surface for the inner pot, a stirring chamber, and a positioning mechanism through the servo motor. The material addition device integrates magnetic attraction for holding materials, precise positioning through the driving gear and movable seat, and automated pouring. This multi-functionality reduces the need for separate components, thereby improving productivity while managing device complexity.
4Manufacturing precision
If automated material pouring and temperature control are implemented, then the manufacturing precision is improved, but the device complexity increases
Solution Approach 1:
The system replaces manual mechanical operations with automated control mechanisms. The servo motor provides precise angular positioning of the outer case body, eliminating the need for manual angle measurement and adjustment. The inner pot motor automatically stirs the ingredients with consistent speed and pattern. The temperature sensing device with feedback control replaces manual temperature monitoring and adjustment, ensuring precise temperature maintenance throughout the cooking process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables consistent and efficient production of diverse dishes by automating ingredient addition and temperature control, reducing manpower requirements and improving cooking quality and efficiency.
Implementation Method 1
at least one material placement box is placed on the movable seat and is made of a metal material that can be attracted by magnetic force, and the base also includes a feeding cylinder and an attracting device
Implementation Method 2
the periphery of the inner flying pot is installed with a heat-resistant support board whose outside is installed in attachment with a heating coil
Implementation Method 3
a temperature sensing device and at least one radiator, and the temperature sensing device is set up to sense the temperature of the outer wall of the inner flying pot through the heat-resistant support board thereby further controlling the temperature of the inner flying pot upon heating it
Implementation Method 4
a temperature sensing device and at least one radiator
Data Source
AI summary
An automatic material pouring device of food flying machines is disclosed, comprising a machine body, a food flying pot, a material adding device and a master controller, in which the food flying pot and the material adding device are individually mounted on the machine body, and the material adding device includes a base and a movable seat which is used to place at least one material placement box, and the base is also further configured with a feeding cylinder and an attracting device, and the feeding cylinder and the attracting device are assembled together, and in which the master controller is used to control the feeding cylinder and the attracting device so as to control the feeding cylinder to roll and turn when the attracting device is attracted and attached to the material placement box thereby pouring the material accommodated inside the material placement box into the food flying pot.